Liquid processing apparatus

ABSTRACT

A liquid processing apparatus has a substrate rotating device including a holder for holding a substrate and a motor, a chamber for applying the liquid processing to the substrate, a posture changing mechanism for changing the posture of the substrate rotating device at outside of the chamber such that a state of the substrate held by the holder changes between vertical and horizontal, and a position adjusting mechanism for relatively adjusting the positions of the chamber and the substrate rotating device together with the posture changing mechanism such that the holder is housed in the chamber. The substrate is taken out from the container and held by the holder in a horizontal state. After the posture of the holder was changed to vertical, a process liquid is supplied to the substrate of vertical state.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a liquid processing apparatus used forapplying a predetermined liquid processing or drying processing tovarious substrates such as a semiconductor wafer and a LCD substrate.

2. Description of the Related Art

In, for example, the manufacturing process of a semiconductor device,used are a wafer cleaning apparatus for cleaning a semiconductor wafer(wafer) used as a substrate with a predetermined chemical liquid or apure water for removing from the wafer the contaminants such asparticles, an organic contaminant and metallic impurities, and a waferdrying apparatus for removing liquid droplets from the wafer by using aninert gas such as a nitrogen gas (N₂ gas) or an IPA vapor having a highvolatility and a high hydrophilic nature so as to dry the wafer.

Known are a single wafer type cleaning apparatus or drying apparatus inwhich the wafers are processed one by one and a batch type cleaningapparatus or drying apparatus in which a plurality of wafers are housedin a wafer cleaning chamber or a wafer drying chamber for processingthese wafers in a batch system.

Known as a single wafer cleaning apparatus is an apparatus calledscrubber, in which a wafer is held at its peripheral portion or backsurface and a process liquid is spurted to the front and back surfacesof the wafer while rotating the wafer within a horizontal plane, or abrush or the like, which is kept rotated, is scanned on the frontsurface of the wafer.

However, where a cleaning treatment is performed with the wafer heldhorizontal, a problem is generated that, when the wafer is rotated afterthe cleaning treatment for removing the cleaning liquid attached to thewafer, it is difficult to remove the cleaning liquid satisfactorily.Also, where the cleaning treatment is performed with the wafer heldhorizontal, the inner volume of the cleaning process chamber isincreased in general, with the result that the amount of the exhaust gasis increased when the cleaning process chamber is exhausted. Therefore,the temperature of the chemical liquid used tends to be lowered, leadingto an additional problem that it is rendered difficult to use a chemicalliquid of a high temperature. Further, where the cleaning processchamber is of a hermetic structure for the control of the atmosphere,another problem is generated that the control program for controllingthe opening-closing mechanism of the cleaning process chamber and thedelivery mechanism to the cleaning process chamber of the wafer isrendered complex. In addition, where the wafer is disposed horizontal,it is difficult to superpose a plurality of wafers one upon the other ina vertical direction for processing the wafers.

On the other hand, a wafer cleaning apparatus 500 shown in, for example,FIG. 31 is known as a batch type cleaning process apparatus. As shown inthe drawing, the wafer cleaning apparatus 500 comprises a processchamber 502 forming a wafer cleaning chamber 501. A rotor 505 arrangedto be capable of holding a wafer W and rotatable is movable into and outof the process chamber 502 through a wafer delivery port 503 formedforward of the process chamber 502. Delivery of the wafer W can beperformed between the rotor 505 and wafer chucks 509 a, 509 b of atransfer arm, with the rotor 505 moved forward of the process chamber502. A reference numeral 507 shown in FIG. 31 represents a drivingmechanism for moving back and forth and rotating the rotor 505. Areference numeral 508 represents a rotary shaft. A reference numeral 504represents a lid of the process chamber 502. Further, a referencenumeral 506 shown in FIG. 31 represents a holding member of the rotor505.

However, in the wafer cleaning apparatus 500 shown in FIG. 31, it isnecessary to control the operation of the apparatus 500 in a manner toprevent the collision between the wafer chucks 509 a, 509 b and theholding member 506 of the rotor 505, leading to a problem that theoperating program is rendered complex.

In recent years, the wafer size is increased from 200 mmφ to 300 mmφ inaccordance with progress in the miniaturization, degree of integrationand mass production of semiconductor devices. A container capable ofhousing wafers in a vertical state was used for storing and transferringthe wafers when it comes to the wafers of 200 mmφ. However, a containerhousing the wafers in a horizontal state has come to the used when itcomes to the wafers of 300 mmφ because the wafer is large and heavy.

Even where the wafers are transferred in a horizontal state, it isdesirable to carry out the cleaning treatment itself of the wafers, withthe wafers held substantially vertical as in the prior art. Under thecircumstances, it is necessary to arrange, for example, a posturechanging mechanism for changing the posture of the wafer between thehorizontal state and the vertical state in the conventional apparatus inwhich the wafers were held substantially vertical for the transferincluding the wafer cleaning apparatus 500 shown in FIG. 31. As aresult, problems are generated that the transfer mechanism of the wafersis rendered complex and that the wafers tend to be contaminated andbroken because the number of times of transplanting the wafers among themechanisms handling the wafers is increased.

It should also be noted that, if the mechanism and member of eachsection handling the wafers is rendered bulky to conform with the sizeof the wafer without changing the construction of the conventionalcleaning process apparatus, it is unavoidable for the entire cleaningprocess apparatus to be rendered bulky. Under the circumstances, it ishighly desirable to improve the construction of the apparatus so as tosuppress the enlargement of the apparatus as much as possible. It isalso highly desirable to suppress the enlargement of the cleaningprocess apparatus in respect of the single wafer cleaning processapparatus.

BRIEF SUMMARY OF THE INVENTION

A first object of the present invention is to provide a liquidprocessing apparatus capable of carrying out the liquid processing suchas the cleaning of a substrate with a high precision and with a highefficiency.

A second object of the present invention is to provide a liquidprocessing apparatus, which is basically an apparatus for applying aliquid processing to a single substrate and capable of easily copingwith the processing of a plurality of substrates.

Further, a third object of the present invention is to provide a compactliquid processing apparatus, which permits suppressing the enlargementof the processing apparatus when the design of the apparatus is changedfor applying a liquid processing to a substrate having a large outerdiameter.

According to a first aspect of the present invention, there is provideda liquid processing apparatus, in which a process liquid is supplied toa substrate for performing a liquid processing, comprising a substraterotating device including a holder for holding a substrate and arotating device for rotating said holder; a posture changing mechanismfor changing the posture of said substrate rotating device such that astate of the substrate held by said holder changes between substantiallyvertical and substantially horizontal; a process chamber for applying apredetermined liquid processing to the substrate held substantiallyvertical by said holder; and a position adjusting mechanism forrelatively adjusting the positions of said process chamber and saidholder such that said holder is housed in said process chamber.

According to a second aspect of the present invention, there is provideda liquid processing apparatus, in which a process liquid is supplied toa substrate for performing a liquid processing, comprising: a holder forholding substantially in parallel a plurality of substrates apredetermined distance apart from each other; a container deliverysection for delivering a container having a plurality of substrateshoused therein substantially horizontal a predetermined distance apartfrom each other; a substrate transfer device for transferring aplurality of substrates in a substantially horizontal state between acontainer disposed in said container delivery section and said holder; aposture changing mechanism for changing the posture of said holder suchthat a state of the substrates held by said holder changes betweensubstantially vertical and substantially horizontal; a process chamber,which houses said holder, for applying a predetermined liquid processingto the substrate held substantially vertical by said holder; a movingmechanism for sliding both said holder and said posture changingmechanism such that said holder is housed in said process chamber; and aholder transfer/rotation driving mechanism for transferring said holderwithin said process chamber and rotating said holder.

According to a third aspect of the present invention, there is provideda liquid processing apparatus, in which a process liquid is supplied toa substrate for performing a liquid processing, comprising: a holder forholding a substrate; rotor for rotating said holder; a process chamber,which includes a delivery port for moving said holder into and out ofsaid process chamber and houses said holder, for applying apredetermined liquid processing to the substrate held by said holder;and a lid for closing the delivery port formed in said process chamberunder the state that said holder is housed in said process chamber;wherein said holder, said rotor and said lid are formed as an integralstructure.

The liquid processing apparatus according to any of the first to thirdaspects of the present invention described above employs a method thatwas not employed in the past, i.e., the method that the posture of theholder for holding the substrate is changed such that a state of thesubstrate can change between substantially horizontal and substantiallyvertical. The particular method employed in the present inventionpermits suppressing the enlargement of the entire liquid processingapparatus so as to realize a compact liquid processing apparatus,compared with the case where the conventional liquid processingapparatus is simply enlarged to conform with the increase in the size ofthe substrate. It should also be noted that, even where the substratesare held in a container in a horizontal state, it is unnecessary toarrange another posture changing mechanism between the container and theholder because it is possible to change the posture of the holderholding the substrates. It follows that it is possible to simplify thetransfer process of the substrates, making it possible to simplify theconstruction of the entire liquid processing apparatus. Further, sincethe number of times of transplanting the substrate is decreased, it ispossible to suppress the particle generation so as to suppress thecontamination of the substrate. In addition, the substrate is unlikelyto be damaged. Still further, since a liquid processing is applied tothe substrate that is held substantially vertical, the process liquidattached to the substrate can be removed easily. Also, a liquidprocessing can be applied uniformly on any of the front and backsurfaces of the substrate. What should also be noted is that, since theatmosphere within the process chamber can be controlled easily, thedrying operation can also be performed easily.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

FIG. 1 is an oblique view schematically showing the construction of asingle wafer cleaning process apparatus according to one embodiment ofthe liquid processing apparatus of the present invention;

FIG. 2 is a vertical sectional view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 1;

FIG. 3 is a cross-sectional plan view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 1;

FIG. 4 is a cross sectional view showing the state that a spin plate isinserted into a process chamber in the cleaning process apparatus shownin FIG. 1;

FIG. 5 is another cross sectional view showing the state that a spinplate is inserted into a process chamber in the cleaning processapparatus shown in FIG. 1;

FIG. 6 shows the state that a wafer holding member holding two wafers isarranged on a spin plate;

FIG. 7 is a cross sectional view showing the state of an outside chamberand an inside chamber in the case of using a wafer holding memberholding two wafers;

FIG. 8 is a cross-sectional plan view showing a wafer processingapparatus according to one embodiment of the present invention, in whichthe cleaning process apparatus shown in FIG. 1 is combined with a vacuumprocess section;

FIG. 9 is an oblique view schematically showing the construction of abatch type cleaning process apparatus according to another embodiment ofthe liquid processing apparatus of the present invention;

FIG. 10 is a vertical sectional view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 9;

FIG. 11 is a cross-sectional plan view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 9;

FIG. 12 shows the construction of the rotor included in the cleaningprocess apparatus shown in FIG. 9;

FIG. 13 is a cross sectional view showing the construction of theprocess chamber according to one embodiment of the present invention,which is arranged in a liquid processing unit constituting the cleaningprocess apparatus shown in FIG. 9;

FIG. 14 is another cross sectional view showing the construction of theprocess chamber according to one embodiment of the present invention,which is arranged in a liquid processing unit constituting the cleaningprocess apparatus shown in FIG. 9;

FIG. 15 is a vertical sectional view schematically showing theconstruction of a batch type cleaning process apparatus according tostill another embodiment of the liquid processing apparatus of thepresent invention;

FIG. 16 is a cross-sectional plan view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 15;

FIG. 17 is a cross sectional view showing the peripheral structure ofthe process chamber according to one embodiment of the presentinvention, said process chamber being arranged in the liquid processunit constituting the liquid processing apparatus shown in FIG. 15;

FIG. 18A shows a mechanism for supplying a clean air to a FOUP on a FOUPstage in the cleaning process apparatus shown in FIG. 15;

FIG. 18B shows another mechanism for supplying a clean air to a FOUP onFOUP stage in the cleaning process apparatus shown in FIG. 15;

FIG. 19 is an oblique view schematically showing the construction of abatch type cleaning process apparatus according to still anotherembodiment of the liquid processing apparatus of the present invention;

FIG. 20 is a cross-sectional plan view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 19;

FIG. 21 is a vertical sectional view schematically showing theconstruction of the cleaning process apparatus shown in FIG. 19;

FIG. 22 is a vertical sectional view showing the state that somemechanism of the cleaning process apparatus shown in FIG. 19 isoperated;

FIG. 23A is a cross sectional view schematically showing theconstruction of the rotor rotating mechanism included in the cleaningprocess apparatus shown in FIG. 19;

FIG. 23B is a front view showing the state that the rotor rotatingmechanism shown in FIG. 23A is inserted into the outside chamber;

FIG. 24 is a cross sectional view showing the state that the rotor isinserted into the process chamber included in the cleaning process unitof the cleaning process apparatus shown in FIG. 19;

FIG. 25 is another cross sectional view showing the state that the rotoris inserted into the process chamber included in the cleaning processunit of the cleaning process apparatus shown in FIG. 19;

FIG. 26A shows the trace of movement of the rotor rotating mechanismincluded in the cleaning process unit of the cleaning process apparatusshown in FIG. 19;

FIG. 26B shows the posture of the rotor rotating mechanism at point P1shown in FIG. 26A;

FIG. 26C shows the posture of the rotor rotating mechanism at point P2shown in FIG. 26A;

FIG. 26D shows the posture of the rotor rotating mechanism at point P3shown in FIG. 26A;

FIG. 26E shows the posture of the rotor rotating mechanism at point P4shown in FIG. 26A;

FIG. 27A shows the space required for the movement of the rotor rotatingmechanism in the mode of movement of the rotor rotating mechanism shownin FIGS. 26B to 26E;

FIG. 27B is a front view showing the position of a length-measuringsensor arranged in the process chamber included in the cleaning processunit of the cleaning process apparatus shown in FIG. 19;

FIG. 28 is an oblique view showing the construction of the rotorincluded in the cleaning process unit of the cleaning process apparatusshown in FIG. 19;

FIG. 29A is a cross sectional view schematically showing theconstruction of the seal mechanism used in the process chamber includedin the cleaning process unit of the cleaning process apparatus shown inFIG. 19;

FIG. 29B is a cross sectional view showing the state that the sealmechanism shown in FIG. 29A is operated;

FIG. 30 is a cross-sectional plan view schematically showing theconstruction of a batch type cleaning process apparatus according tostill another embodiment of the liquid processing apparatus of thepresent invention; and

FIG. 31 schematically shows the construction of a conventional batchtype cleaning process apparatus.

DETAILED DESCRIPTION OF THE INVENTION

Some embodiments of the present invention will now be described indetail with reference to the accompanying drawings. The liquid cleaningapparatus of the present invention can be used as, for example, acleaning process apparatus or a drying process apparatus with varioussubstrates used as target objects to be processed. In this embodiment,the liquid processing apparatus is used as a cleaning process apparatusconstructed such that the transfer of a semiconductor wafer (wafer) intoa process chamber, the cleaning of the wafer, the drying of the waferand the transfer of the wafer out of the process chamber can beconsistently performed.

FIG. 1 is an oblique view schematically showing the construction of asingle wafer cleaning process apparatus 1 according to one embodiment ofthe liquid processing apparatus of the present invention. FIG. 2 is avertical sectional view of the apparatus 1 shown in FIG. 1 and FIG. 3 isa cross-sectional plan view of the apparatus 1 shown in FIG. 1. Asapparent from FIGS. 1 to 3, the cleaning process apparatus 1 comprisesmainly FOUP stages 2 a and 2 b in each of which is disposed a FOUP(Front Opening Unified Pod) F as a container capable of housing aplurality of wafers W, e.g., 25 wafers W, in a horizontal state,cleaning process units 3 a to 3 c in each of which a cleaning treatmentis applied to the wafer W, a wafer transfer unit 4 arranged between theFOUP stages 2 a, 2 b and the cleaning process units 3 a to 3 c fortransferring the wafer W, chemical liquid storing units 5 a to 5 c forstoring a chemical liquid used for the cleaning treatment, and a powersource unit 6 for various electric driving mechanisms arranged withinthe cleaning process apparatus 1.

The FOUPs F are disposed on the FOUP stages 2 a, 2 b such that thedelivery ports formed in the FOUPs F for delivering the wafers W held bythe FOUPs F are allowed to face window portions 12 a (on the side of theFOUP stage 2 a) and 12 b (on the side of the FOUP stage 2 b) formed in awall portion 11 of the wafer transfer unit 4.

Opening/closing devices 14 a (on the side of the FOUP stage 2 a) and 14b (on the side of the FOUP stage 2 b) for opening/closing the shuttersfor opening/closing the window portions 12 a, 12 b and the lids foropening/closing the delivery port of the FOUP F are arranged inside thewall portion 11 (on the side of the wafer transfer unit 4). Under thestate that the FOUPs F are not disposed on the FOUP stages 2 a, 2 b, theshutters are kept closed. On the other hand, the shutters and the lidsof the FOUPs F are opened by the opening/closing device 14 when thewafers W are taken out of the FOUPs F or put in the FOUPs F.

Detection sensors 13 a (on the side of the FOUP stage 2 a) and 13 b (onthe side of the FOUP stage 2 b) for counting the number of wafers withinthe FOUPs F are arranged contiguous to the opening/closing devices 14 a,14 b within the wafer transfer unit 4. Each of these detection sensors13 a, 13 b counts the number of wafers W at two points at the edges ofthe wafer W in an X-direction while scanning, for example, an infraredray sensor in a Z-direction.

It is more desirable for the detection sensors 13 a, 13 b to perform thefunction of detecting the housed state of the wafers W in addition tothe function of counting the number of wafers. To be more specific, itis more desirable for the detection sensors 13 a, 13 b to perform thefunction of detecting whether or not the wafers W are arranged one byone in parallel within the FOUP F at a predetermined pitch, whether ornot the wafers W are obliquely disposed on different stages within theFOUP F, and whether or not the wafers W are deviated from thepredetermined positions within the FOUP F. It is also possible to detectfirst the housed state of the wafers W, followed by counting the numberof wafers W by using the same detection sensors. Incidentally, if such adetection sensor is mounted to a wafer transfer device 7 to permit thedetection sensor to be movable together with the wafer transfer device7, it is possible to arrange the detection sensor at only one point.

The wafer transfer device 7 referred to above, which serves to transferthe wafer W in a horizontal state between the FOUPs F disposed on theFOUP stages 2 a, 2 b and wafer holding members 33 arranged on spinplates 31, is arranged within the wafer transfer unit 4. The wafertransfer device 7 has a transfer arm 21 a for transferring anunprocessed wafer W and another transfer arm 21 b for transferring thewafer W after the liquid cleaning treatment. Each of these transfer arms21 a and 21 b is capable of holding a single wafer W.

A transfer arm holding section 22 for holding the transfer arms 21 a, 21b has a Y-axis driving mechanism (not shown) housed therein and iscapable of sliding in the Y-direction along a groove portion formed in atable 23 or a guide mechanism 24 such as a guide rail. Also, thetransfer arm holding section 23 is capable of rotation within an X-Yplane (θ direction) together with the transfer arms 21 a, 21 b. It ispossible to arrange a θ-rotation driving mechanism (not shown) forperforming the rotation in the θ direction within, for example, thetransfer arm holding section 23. Alternatively, it is also possible toconstruct the system such that the table 23 is also rotated together.

The transfer arms 21 a, 21 b, the transfer arm holding section 22 andthe table 23 can be moved in a Z-direction (vertical direction) by aZ-axis driving mechanism 19. Since the wafers W are housed within theFOUP F at different height positions, the height of the transfer arm 21a is aligned with the height of a predetermined wafer W by operating theZ-axis driving mechanism 19. For example, when the wafer W housed in apredetermined position within the FOUP F is taken out, the height of thetransfer arm 21 a is controlled by the Z-axis driving mechanism 19 suchthat the transfer arm 21 a can be inserted into a position exactly belowthe particular wafer W. Then, the transfer arm 21 a is inserted into theFOUP F by operating the Y-axis driving mechanism, followed by movingupward the transfer arm 21 a by a predetermined height by operating theZ-axis driving mechanism 19 so as to permit the transfer arm 21 a tohold the wafer W. Under this condition, the transfer arm 21 a is movedback to the original position by operating the Y-axis driving mechanismso as to take the wafer W out of the FOUP F.

The transfer arms 21 a, 21 b, the transfer arm holding section 22 andthe table 23 can also be moved in an X-direction along a guide rail 17by operating an X-axis driving mechanism 18. Also, the wafer transferdevice 7 is capable of gaining access to any of the FOUPs F disposed onthe FOUP stages 2 a and 2 b. The wafer transfer device 7 is also capableof gaining access to any of the spin plates 31 arranging in the cleaningprocess units 3 a to 3 c.

In the case of using the Y-axis driving mechanism, the θ-rotationdriving mechanism, the X-axis driving mechanism 18 and the Z-axisdriving mechanism 19 described above, it is possible to permit, forexample, the transfer arm 21 a to be inserted into the FOUP F disposedon the FOUP stage 2 a so as to take the wafer W out of the FOUP F bydriving the Y-axis driving mechanism and the Z-axis driving mechanism,followed by driving the θ-rotation driving mechanism and the X-axisdriving mechanism 18 so as to change the direction of the transfer arm21 a by 180° in a manner to permit the wafer W to face the cleaningprocess unit 3 a and subsequently driving the Y-axis driving mechanismand the Z-axis driving mechanism 19 so as to deliver the wafer W fromthe transfer arm 21 a onto the wafer holding member 33 on the spin plate31 arranged in the cleaning process unit 3 a. It is also possible toperform the reverse operation. Incidentally, it is possible for thetransfer arms 21 a, 21 b to be formed shrinkable like, for example,multi-joint arms. In this case, the transfer arms 21 a, 21 b can be usedin place of the Y-axis driving mechanism, or together with the Y-axisdriving mechanism, for transferring the wafer between the FOUP F and thespin plate 31.

A filter fan unit (FFU) 28 a is arranged in the ceiling portion of thewafer transfer unit 4 so as to blow the air from which particles havebeen removed into the wafer transfer unit 4. Openable window portions 26a to 26 c are formed in wall portions 25 forming the boundaries betweenthe wafer transfer unit 4 and the cleaning process units 3 a to 3 c soas to permit delivery of the wafers W between the wafer transfer device7 and the spin plates 31 formed in the cleaning process units 3 a to 3c. Shutters 27 a to 27 c for opening/closing the window portions 26 a to26 c are arranged in the window portions 26 a to 26 c on the side of thewafer transfer unit 4 so as to separate the atmosphere within the wafertransfer unit 4 and the atmosphere within the cleaning process units 3 ato 3 c. The vapors of various chemical liquids used in the cleaningprocess units 3 a to 3 c are prevented by the shutters 27 a to 27 c fromentering the wafer transfer unit 4. It is possible to arrange theshutters 27 a to 27 c on the side of the cleaning process units 3 a to 3c.

The cleaning process units 3 a to 3 c are separated from each other bypartition walls 29 a, 29 b so as to prevent the atmospheres within thecleaning process units 3 a to 3 c from being diffused into each other,making it possible to use cleaning liquids differing from each other inthe cleaning process units 3 a to 3 c for carrying out the cleaningtreatment. Since all the cleaning process units 3 a to 3 c are equal toeach other in construction, the construction of the cleaning processunit 3 a will now be described as the representative.

A filter fan unit (FFU) 28 b is arranged in the ceiling portion of thecleaning process unit 3 a for blowing the air from which particles havebeen removed into the cleaning process unit 3 a. A wafer rotating device8 comprising the spin plate 31 and a motor 32 for rotating the spinplate 31, said motor 32 being connected to the spin plate 31 via a pivot37, is arranged in the cleaning process unit 3 a. The wafer holdingmember 33 for holding the wafer W is arranged on the surface of the spinplate 31, and the wafer W is held by the wafer holding member 33 abovethe spin plate 31 such that the front and back surfaces of the wafer Ware substantially parallel to the front surface of the spin plate 31. Inother words, the wafer W is held in a floating state by the waferholding member 33 a predetermined distance apart from the front surfaceof the spin plate 31.

It suffices for the wafer holding member 33 to be constructed such thatthe wafer W can be held by the peripheral portion of the wafer holdingmember 33. For example, it is possible to use as the wafer holdingmember 33 a pin having a groove for holding the wafer W formed therein.FIG. 3 shows the state that a pin-like wafer holding member 33 isarranged at four positions. In this case, one wafer holding member 33 onthe side of the window portion 26 a is provided with, for example, asliding or fall-down mechanism so as to permit the wafer deliverybetween the wafer holding member 33 and the transfer arms 21 a, 21 b. Tobe more specific, the particular wafer holding member 33 is slid orcaused to fall down to the position where the movement of the transferarms 21 a, 21 b is not obstructed by the particular wafer holding member33 during delivery of the wafer W. In addition, the particular waferholding member 33 on the side of the window portion 26 a is constructedsuch that the sliding or fall-down mechanism is locked while the wafer Wis held by the particular wafer holding member 33 so as to prevent thewafer W from coming out of the particular wafer holding member 33.

The pivot 37 joining the motor 32 to the spin plate 31 extends throughthe central portion of a disc 38 arranged on the lower side of the spinplate 31. When the spin plate 31 is inserted into a process chamber 51,the disc 38 closes a spin plate insertion port 54 of the process chamber51. However, the disc 38 itself is not rotated. Therefore, a sealmechanism is employed in the portion where the pivot 37 extends throughthe disc 38 so as to prevent, for example, the leakage of the cleaningliquid from the process chamber 51 while allowing the pivot 37 to berotatable.

A posture changing mechanism 9 having a leg portion 34, a rotary shaft35, and a disc holding member 36 is mounted to the disc 38 so as topermit the disc 38 and the wafer rotating device 8 to be rotated by apredetermined angle within the Y-Z plane. The posture changing mechanism9 permits the wafer W to be held in an optional state between asubstantially horizontal state and a substantially vertical state.

The posture changing mechanism 9 can be driven by using a driving devicesuch as a motor or an actuator. The disc holding member 36 also playsthe role of a cover for the pivot 37. For example, if the disc holdingmember 36 is constructed to surround the pivot 37 and the entire motor32, it is possible to suppress the contamination of the atmospherewithin the cleaning process unit 3 a caused by, for example, theparticles generated from the motor 32.

The leg portion 34 of the posture changing mechanism 9 is arranged onthe Y-axis driving mechanism 10 movable on a guide rail 39 in theY-direction. As a result, the wafer rotating device 8 and the posturechanging mechanism 9 can be moved in the Y-direction within the cleaningprocess unit 3 a. It is possible to insert the portion of the spin plate31 of the wafer rotating device 8, in which the posture of the wafer Whas been changed into substantially a vertical state, into the processchamber 51 by using the Y-axis driving mechanism 10.

It is possible to arrange a control device of, for example, the waferrotating device 8, the posture changing device 9, and the Y-axis drivingmechanism 10 in a box 15 to which the guide rail 39 is mounted. Also, itis possible to arrange an openable shutter (not shown) between the spacein which the guide rail 39 is arranged and the space in which theprocess chamber 51 is arranged so as to prevent the atmosphere withinthe process chamber 51 from being diffused into the entire region of thecleaning process unit 3 a.

The process chamber 51 for applying a cleaning treatment to the wafer Wheld on the spin plate 31 is arranged within the cleaning process unit 3a. FIGS. 4 and 5 are cross sectional views collectively showing thestate that the spin plate 31 is inserted into the process chamber 51.The posture changing device 9 and the Y-axis driving mechanism 10 arenot shown in any of FIGS. 4 and 5. The process chamber 51 shown in thesedrawings is of a double wall structure comprising a cylindrical outsidechamber 52 a having a trapezoid cross section and an inside chamber 52 bslidable in the Y-direction.

FIG. 4 shows the state that the cleaning treatment is performed by usingthe outside chamber 52 a with the inside chamber 52 b held retreated tothe right side in the drawing. On the other hand, FIG. 5 shows the statethat the cleaning treatment is performed by the inside chamber 52 b,with the inside chamber 52 b housed in the outside chamber 52 a. Forperforming the maintenance, it is possible to slide the outside chamber52 a to the position of the inside chamber 52 b shown in FIG. 4 for theretreat.

As shown in FIG. 4, the liquid processing within the outside chamber 52a is carried out within a process chamber 70 a defined by a verticalwall 53 a, another vertical wall 53 b formed in the spin plate insertionport 54, and the disc 38 of the wafer rotating device 8, said disc 38closing the spin plate insertion port 54. An exhaust gas passagewayincluding an exhaust valve 65 and an exhaust pipe 67 is arranged abovean upper portion of the vertical wall 53 b so as to make it possible toadjust the atmosphere within the process chamber 70 a. Also, a drain(waste water passageway) including a drain valve 61 and a drain tube 63is formed below a lower portion of the vertical wall 53 b so as to makeit possible to discharge the used cleaning liquid from within theprocess chamber 70 a. It should be noted that, in the outside chamber 52a, the outer diameter of the outside chamber 52 a on the side of thevertical wall 53 b is larger than the outer diameter of the verticalwall 53 a. In addition, the lower wall in the trunk portion of theoutside chamber 52 a is inclined downward toward the vertical wall 53 b.It follows that the cleaning liquid used in the outside chamber 52 a canbe easily discharged to the outside through the drain valve 61 and thedrain tube 63.

A spurting nozzle 56 provided with spurting ports 55 at two positions ismounted to the upper wall in the trunk portion of the outside chamber 52a such that the two spurting ports 55 are arranged side by side in thehorizontal direction. A pure water, IPA, or a drying gas such as anitrogen gas (N₂), etc., which are supplied from the supply sourceswithin the chemical liquid storing unit 5 a, can be spurted throughthese spurting ports 55. For example, a pure water is spurted throughthe spurting port 55 positioned on the right side in FIG. 4 toward theright surface of the wafer W, and the pure water is spurted through thespurting port 55 positioned on the left side toward the left surface ofthe wafer W. It is desirable for a pure water or the like to be spurtedfrom the spurting ports 55 such that the spurted water or the like isexpanded in, for example, a substantially conical shape so as to permitthe spurted pure water or the like to strike a large region of the waferW.

A spurting nozzle 69 a for cleaning the back surface of the spin plate31 is arranged in the vertical wall 53 b. The spurting nozzle 69 a isused mainly for cleaning the back surface of the spin plate 31 with apure water after the processing with various chemical liquids.Incidentally, only one spurting nozzle 56 is shown in each of FIGS. 4and 5. However, it is possible to use a plurality of spurting nozzles56.

The inside chamber 52 b is in the shape of a cylinder having asubstantially trapezoid cross section and having an outer diameter inthe edge plane smaller than that of the outside chamber 52 a, and isslidable in the Y-direction between the position shown in FIG. 4 and theposition shown in FIG. 5. A ring member 59 b is formed on the edgesurface of the inside chamber 52 b on the side of the small diameter,and a ring member 59 a is formed on the edge surface of the insidechamber 52 b on the side of the large diameter. When the inside chamber52 b is arranged within the outside chamber 52 a, the ring member 59 ais brought into tight contact with the vertical wall 53 a so as toperform the sealing function. Also, the ring member 59 b is brought intotight contact with the vertical wall 53 b so as to perform the sealingfunction. As a result, a process chamber 70 b is formed.

When the inside chamber 52 b is retreated from within the outsidechamber 52 a, the ring member 59 b is brought into tight contact withthe vertical wall 53 a, and the ring member 59 a is brought into tightcontact with the vertical wall 53 c, with the result that the atmospherewithin the process chamber 70 a formed by the outside chamber 52 a isisolated from the atmosphere within the inside chamber 52 b. It shouldbe noted that a seal member (not shown) is arranged in each of thecontact portion between the ring member 59 a and the vertical wall 53 aand the contact portion between the ring member 59 b and the verticalwall 53 b.

A spurting nozzle 58 having spurting ports 57 arranged in two positionsis mounted to the upper wall in the trunk portion of the inside chamber52 b. These two spurting ports 57 are arranged side by side in thehorizontal direction. Various chemical liquids, a pure water, IPA, etc.supplied from the supply sources within the chemical liquid storing unit5 a are spurted from the spurting ports 57. For example, a chemicalliquid or the like is spurted from the spurting port 57 positioned onthe right side in FIG. 5 toward the right surface of the wafer W, and achemical liquid or the like is spurted from the spurting nozzle 57positioned on the left side toward the left surface of the wafer W. Itis desirable for the chemical liquid or the like to be spurted from thespurting ports 57 in a manner to be expanded in, for example, a fanshape in a single plane so as to permit the spurted chemical liquid orthe like to strike against the wafer W in a concentrated fashion.

A spurting nozzle 69 b for cleaning the surface of the spin plate 31 isarranged on the inner wall in the upper portion of the inside chamber 52b so as to be capable of spurting a pure water. It is desirable for apure water or the like to be spurted from the spurting nozzles 69 a, 69b in a manner to be expanded in a substantially conical shape such thatthe pure water or the like strikes widely against the spin plate 31. Itis possible for a cleaning liquid to which is applied an ultrasonic waveto be spurted from each of these spurting nozzles 56, 58, 69 a and 69 b.

An exhaust valve 66 and an exhaust pipe 68 communicating with theexhaust valve 66 are arranged above an upper end portion of the ringmember 59 a so as to make it possible to control the atmosphere withinthe process chamber 70 b and atmosphere within the inside chamber 52 bin its retreat position. Also, a cleaning liquid discharge port 46 isformed in a lower end portion of the ring member 59 a, and a drainguiding member 47 is arranged in a manner to communicate with thecleaning liquid discharge port 46. The drain guide member 47 extendsdownward and a tip portion 48 of the drain guide member 47 is bent toface in a horizontal direction.

A drain pipe 49 is arranged as a separate member below the vertical wall53 a, and a cap portion 50 is formed at the tip of the drain pipe 49.When the inside chamber 52 b is in its retreat position, the tip portion48 of the drain guide member 47 and the cap portion 50 are under anisolated state. However, if the inside chamber 52 b is slid so as to behoused in the outside chamber 52 a, the tip portion 48 is engaged withthe cap portion 50 so as to achieve a hermetic sealing. As a result, thedrain guide member 47 is allowed to communicate with the drain pipe 49so as to make it possible to discharge the cleaning liquid. On the otherhand, when the inside chamber 52 b is retreated from within the outsidechamber 52 a after completion of the processing of the wafer W by usingthe inside chamber 52 b, the tip portion 48 and the cap portion 50 areseparated from each other.

The lower wall of the trunk portion of the inside chamber 52 b isinclined downward away from the motor 32, i.e., toward the right edge ineach of FIGS. 4 and 5. Also, the cleaning liquid discharge port 46 isformed in the right edge of the lower wall of the trunk portion of theinside chamber 52 b. It follows that the cleaning liquid used in theprocess chamber 70 b easily flows from the cleaning liquid dischargeport 46 into the drain guide member 47 so as to be discharged to theoutside through the drain pipe 49.

Since it is possible to set the length in the Y-direction of the outsidechamber 52 a and the inside chamber 52 b, i.e., the length of the trunkportion, in accordance with the distance between the spin plate 31 andthe wafer W, it is possible to diminish the space of the process chamber51 and the space of the cleaning process unit 3 a. In this case, it ispossible to control easily the process atmosphere of the processchambers 70 a and 70 b so as to decrease the amount of the exhaust gas.It follows that, even in the case of using a chemical liquid of a hightemperature, the temperature reduction is small, making it possible towiden the scope in respect of the kinds of the chemical liquid that canbe used. Also, since the cleaning liquid is spurted from the spurtingnozzles 55 and 57 directly onto the surfaces of the wafer W and, thus, abrush or the like is not used, it is also possible to control easily thevarious mechanisms used for the cleaning treatment.

The cleaning process of the wafer W housed in the FOUP F will now bedescribed, covering the case of processing the wafers W within the FOUPF disposed on the FOUP stage 2 a in the cleaning process units 3 a to 3c. In the first step, the FOUP F in which a plurality of wafers W arearranged in parallel a predetermined distance apart from each other isdisposed on the FOUP stage 2 a such that the delivery port through whichthe wafers W are put in and taken out of the FOUP F faces the windowportion 12 a.

In order to take a predetermined wafer W out of the FOUP F, the shutterclosing the window portion 12 a is opened by using the opening/closingdevice 14 a, and the lid closing the delivery port of the FOUP F isopened so as to permit the inner space of the FOUP F to communicate withthe inner space of the wafer transfer unit 4. Then, the detection sensor13 a is scanned in the Z-direction so as to count the number of wafersand inspect the housed state of the wafers within the FOUP F. If anabnormality has been detected, the processing is interrupted and, whereanother FOUP F is disposed on, for example, the FOUP stage 2 b, thesimilar processing is started for the wafers W housed in said anotherFOUP F.

Where an abnormality has not been detected in the wafers W within theFOUP F, the Z-axis driving mechanism 19 is operated to control theheight of the transfer arm 21 a in a manner to permit the transfer arm21 a to be positioned on the lower side of a predetermined wafer W thatis to be taken out of the FOUP F, followed by operating the Y-axisdriving mechanism so as to permit the transfer arm 21 a to be insertedinto the FOUP F and subsequently operating the Z-axis driving mechanism19 so as to move upward the transfer arm 21 a by a predetermineddistance. As a result, a predetermined single wafer W is held by thetransfer arm 21 a. Under this condition, the Y-axis driving mechanism isoperated again so as to bring the transfer arm 21 a holding the wafer Wback to the original position. Then, the opening/closing device 14 a isoperated to permit the window portion 12 a and the lid of the FOUP F tobe kept closed until another wafer W is transferred into and out of theFOUP F in the next time.

In the next step, the θ-rotation driving mechanism of the wafer transferdevice 7 is rotated by 180° so as to permit the wafer W held by thetransfer arm 21 a to face the window portion 26 a formed in the wallportion 25 forming the boundary between the wafer transfer unit 4 andthe cleaning process unit 3 a. Then, the shutter 27 a closing the windowportion 26 a is opened, and the Z-axis driving mechanism 19 is operatedso as to control the height of the transfer arm 21 a such that the waferW can be held by the wafer holding member 33. Further, the Y-axisdriving mechanism of the wafer transfer device 7 is operated to slidethe transfer arm 21 a toward the wafer holding member 33 on the spinplate 31 that is retreated to the position facing the window portion 26a in the cleaning process unit 3 a.

When the wafer W is transplanted from the transfer arm 21 a onto thewafer holding members 33, the wafer holding member 33 on the side of thewindow portion 26 a is retreated to a predetermined position so as notto obstruct the operation of the transfer arm 21 a.

After the wafer W is held on the wafer holding members 33, the Z-axisdriving mechanism 19 of the wafer transfer device 7 is operated so as tolower the position of the transfer arm 21 a, followed by operating theY-axis driving mechanism so as to bring the transfer arm 21 a back tothe original position and subsequently closing the shutter 27 a. In thespin plate 31, the wafer holding members 33 are allowed to hold thewafer W at its peripheral portion without fail.

Then, the wafer transfer device 7 transfers another wafer W within theFOUP F into the cleaning process unit 3 b by the method similar to thatemployed previously for transferring the wafer W from the FOUP F intothe cleaning process unit 3 a. Further, a predetermined wafer W withinthe FOUP F is transferred into the cleaning process unit 3 c. Under thiscondition, the cleaning treatment within the cleaning process units 3 band 3 c is started like the cleaning method in the cleaning process unit3 a.

The cleaning treatment within the cleaning process unit 3 a is carriedout as follows. In the first step, the Y-axis driving mechanism 10 isoperated to slide the wafer rotating device 8 by a predetermineddistance toward the process chamber 51, followed by operating theposture changing mechanism 9 to rotate, for example, the wafer rotatingdevice 8 by 90° such that the spin plate 31 faces the process chamber51, thereby holding the wafer rotating device 8 in a horizontal state.In this step, the wafer W is held in a substantially vertical state.Then, the Y-axis driving mechanism 10 is operated so as to slide thewafer rotating device 8 and the posture changing mechanism 9, thereby toallow the spin plate 31 to be housed in the outside chamber 52 a and thespin plate insertion port 54 of the outside chamber 52 a to be closed bythe disc 38.

Where the wafer W is processed in the process chamber 51, e.g., wherethe processing of removing a polymer, etc. by using a chemical liquid iscarried out in the inside chamber 52 b and the processing using a purewater and the subsequent drying treatment are carried out in the outsidechamber 52 b, the inside chamber 52 b is arranged first within theoutside chamber 52 a so as to form the process chamber 70 b. Under thiscondition, a predetermined chemical liquid is spurted from the spurtingnozzle 58 toward the front and back surfaces of the wafer W whilerotating the spin plate 31 at a predetermined angular speed by the motor32. After completion of the treatment with the chemical liquid, a purewater is spurted from the spurting nozzles 58 and 69 b so as to wash thefront surface of the spin plate 31 and the entire surfaces of the waferW.

Then, the inside chamber 52 b is retreated from within the outsidechamber 52 a. Under this condition, a pure water is spurted from thespurting nozzle 56 so as to clean the wafer W and a pure water is alsospurted from the spurting nozzle 69 a so as to wash the back surface ofthe spin plate 31 while rotating the spin plate 31 at a predeterminedangular speed. Then, the spin plate 31 is rotated at a predeterminedangular speed without spurting a pure water so as to remove the purewater attached to the spin plate 31 and the wafer W, followed byspurting as required an IPA gas, an N₂ gas or the like against the waferW so as to dry the wafer W and the spin plate 31.

After completion of the drying treatment, the Y-axis driving mechanism10 is operated so as to slide the wafer rotating device 8 away from theprocess chamber 51, thereby transferring the spin plate 31 out of theprocess chamber 51. Then, the posture changing mechanism 9 is operatedso as to change the posture of the wafer rotating device 8 into avertical state, followed by bringing the spin plate 31 back to theposition facing the window portion 26 a. The positions of the waferholding members 33 holding the wafer W are aligned at positions adaptedfor transferring the wafer W, and the locking of the movable waferholding member 33 among the plural holding members 33 is released so asto retreat the movable wafer holding member 33.

The transfer arm 21 b is used for transferring the wafer W out of thewafer holding members 33. Specifically, the Z-axis driving mechanism 19of the wafer transfer device 7 is operated so as to adjust the height ofthe transfer arm 21 b in a manner to permit the transfer arm 21 b totake the wafer W after the cleaning treatment out of the wafer holdingmembers 33, followed by opening the shutter 27 a. Then, the Y-axisdriving mechanism is operated so as to insert the transfer arm 21 b intothe clearance between the spin plate 31 and the wafer W, followed byoperating the Z-axis driving mechanism 19 so as to permit the transferarm 21 b to slightly move upward the wafer W. Further, the Y-axisdriving mechanism is operated so as to bring the transfer arm 21 b backto the original position, thereby transferring the wafer W out of thewafer holding members 33 on the spin plate 31.

After the shutter 27 a is closed, the θ-rotation driving mechanism ofthe wafer transfer device 7 is operated so as to permit the transfer arm21 b to face the FOUP stage 2 a, followed by opening the window portion12 a and the lid of the FOUP F by using the opening/closing device 14 aso as to permit the inner space of the FOUP F to communicate with thewafer transfer unit 4. Under this condition, the Z-axis drivingmechanism 19 is operated to adjust the height of the transfer arm 21 bat a predetermined height to which the wafer W should be returned,followed by operating the Y-axis driving mechanism so as to insert thetransfer arm 21 b into the FOUP F for transferring the wafer W into theFOUP F and subsequently bringing the transfer arm 21 b back to theoriginal position. What should be noted is that the wafer W before thecleaning treatment is transferred by using the transfer arm 21 a, andthe wafer W after the cleaning treatment is transferred by using thetransfer arm 21 b. Since the transfer arm 21 b does not hold the wafer Wbefore the cleaning treatment, the wafer W after the cleaning treatmentis not contaminated.

In the next step, where unprocessed wafers W are housed in the FOUP Fand the unprocessed wafers W are subjected to the cleaning treatment,the θ-rotation driving mechanism of the wafer transfer device 7 isoperated to permit the transfer arm 21 a to face the window portion 12a, followed by repeating a series of operations including the transferof a predetermined unprocessed wafer W out of the FOUP F, the transferof the wafer W onto the spin plate 31, the cleaning treatment of thewafer W, and the transfer of the cleaned wafer W back into the FOUP F bythe method described previously. These operations can be similarlyperformed for the processing in the cleaning process units 3 b and 3 c.Also, if the FOUP F is disposed on the FOUP stage 2 b, it is possible tostart the processing of the wafers W within the FOUP F disposed on theFOUP stage 2 b after the processing of the wafers W within the FOUP Fdisposed on the FOUP stage 2 a.

The cleaning treating method described above covers the case where thesame cleaning treatment is carried out in all the cleaning process units3 a to 3 c arranged in three positions. However, the cleaning treatingmethod using the cleaning process apparatus 1 is not limited to theparticular method described above. For example, it is possible to usethe cleaning process unit 3 a alone using a predetermined chemicalliquid in respect of the wafers in the FOUP F disposed on the FOUP stage2 a, while using the cleaning process units 3 b and 3 c using differentchemical liquids in respect of the wafers in the FOUP F disposed on theFOUP stage 2 b. In this fashion, it is possible to use differently thecleaning process units 3 a to 3 c depending on the kinds of the chemicalliquids used and on the types of the processing carried out in thesecleaning process units.

In the cleaning process apparatus 1 described above, the wafer holdingmembers 33 arranged on the spin plate 31 for holding the wafer W iscapable of holding only one wafer W. However, it is possible to modifythe wafer holding members 33 to be capable of holding a plurality ofwafers W, e.g., 2 to 5 wafers W. In this case, the weight of the wafersW held by the wafer holding members 33 is not seriously increased,making it unnecessary to modify the constructions of the devices such asthe motor 32 and the posture changing mechanism 9. It follows that it ispossible to shorten the processing time.

FIG. 6 shows the construction of the system that the wafer holdingmembers 33 a holding two wafers W are arranged on the spin plate 31.Since the transfer arm 21 a of the wafer transfer device 7 is capable oftransferring a single wafer W, it is possible to permit the two wafers Wto be held by the wafer holding members 33 a by reciprocating twice thetransfer arm 21 a between the spin plate 31 and the FOUP F. Bycontraries, it is also possible to bring the two wafers W from the waferholding members 33 a back to the FOUP F by reciprocating twice thetransfer arm 21 b between the spin plate 31 and the FOUP F.

Since a single cleaning process time within the process chamber 51 islonger in general than the time required transferring a plurality ofwafers W by using the wafer transfer device 7, the cleaning process timecan be shortened by subjecting a plurality of wafers to the cleaningtreatment in a single cleaning treatment. Also, if a plurality of armmembers are arranged in each of transfer arms 21 a and 21 b of the wafertransfer device 7 in conformity with the number of wafers held on thespin plate 31, the wafer transfer can be finished by a singlereciprocating operation of the wafer transfer device 7, making itpossible to further shorten the processing time.

FIG. 7 is a cross sectional view showing like FIG. 4 the construction ofa process chamber 51′ comprising an outside chamber 52 a′ and an insidechamber 52 b′ in the case of using the wafer holding members 33 acapable of holding two wafers W. Discharge nozzles 56′ and 58′ arelonger than the discharge nozzles 56 and 58, respectively. The spurtingports 55 are formed in four points of the spurting nozzle 56′. Likewise,the spurting ports 57 are arranged at four points of the spurting nozzle58′. Also, the outside chamber 52 a′ has the trunk portion longer thanthat of outside chamber 52 a so as to permit the spurting nozzle 56′ tobe arranged in the trunk portion of the outside chamber 52 a′. Likewise,the inside chamber 52 b′ has the trunk portion longer than that of theinside chamber 52 b so as to permit the spurting nozzle 58′ to bearranged in the trunk portion of the inside chamber 52 b. It is possibleto determine the length of each of the spurting nozzles 56′ and 58′, andthe length of trunk portion of each of the outside chamber 52 a′ and theinside chamber 52 b′ in accordance with the number of wafers W held bythe wafer holding members 33 a. It is also possible to determineappropriately the positions of the vertical walls 53 a and 53 c inconformity with the shapes of the outside chamber 52 a′ and the insidechamber 52 b′.

Even where the number of wafers W that can be held by the wafer holdingmembers 33 a is increased, it is unnecessary to modify the entireconstruction of the cleaning process apparatus 1 as far as the number ofwafers W held by the wafer holding members 33 a is not increasedextremely. Where the number of wafers W held by the wafer holdingmembers 33 a is increased, a heavier load is applied to the motor 32,with the result that it is necessary to increase the torque of the motor32. Even in this case, it is unnecessary to modify the entireconstruction of the cleaning process apparatus 1. Incidentally, where aplurality of wafers W are held a small distance apart from each other bythe wafer holding members 33 a, it is desirable to increase the numberof spurting ports 55 and 57. However, it is not absolutely necessary toincrease the length of the spurting nozzles 56′ and 58′. In this case,it is also unnecessary to increase the length in the trunk portion ofeach of the outside chamber 52 a′ and the inside chamber 52 b′.

The cleaning process apparatus 1 of the present invention describedabove can be used as a single cleaning process apparatus. In addition,it is also possible to combine the cleaning process apparatus 1 of thepresent invention with a vacuum processing section 90 so as to form asingle wafer processing apparatus 80 as shown in FIG. 8, which is across-sectional plan view. The vacuum processing section 90 comprises,for example, a first load lock chamber 91, a second load lock chamber92, an etching process chamber 93 and an ashing process chamber 94. Thewafer transfer device 7 is capable of gaining access to the first loadlock chamber 91.

Gate valves (not shown) are arranged between the first load lock chamber91 and the second load lock chamber 92, between the second load lockchamber 92 and the etching process chamber 93, and between the secondload lock chamber 92 and the ashing process chamber 94. These gatevalves can be opened and are capable of hermetically sealing theboundaries among these chambers such that a predetermined etchingtreatment and a predetermined ashing treatment can be performed withinthe etching process chamber 93 and the ashing process chamber 94,respectively.

In this case, it is possible to carry out the processing such that, forexample, the wafer W in the FOUP F is transferred into the vacuumprocess section 90 by using the wafer transfer device 7 so as to apply apredetermined etching treatment to the wafer W within the etchingprocess chamber 93, followed by transferring the wafer W into any of thecleaning process units 3 a to 3 c so as to apply a predeterminedcleaning treatment to the wafer W and subsequently returning the wafer Wback to the FOUP F. By contraries, it is possible to apply a cleaningand drying treatment to the wafer W within any of the cleaning processunits 3 a to 3 c, followed by returning the wafer W back to the vacuumprocess section 90 so as to apply a predetermined etching treatment anda predetermined ashing treatment to the wafer W.

A liquid processing apparatus according to another embodiment of thepresent invention will now be described.

FIG. 9 is an oblique view schematically showing the construction of acleaning process apparatus 100 according to one embodiment of the liquidprocessing apparatus of the present invention, in which a plurality ofwafers W are processed in a batch system. FIGS. 10 and 11 are a verticalsectional view and a cross-sectional plan view, respectively, of thecleaning process apparatus 100 shown in FIG. 9. As shown in FIGS. 9 to11, the cleaning process apparatus 100 comprises mainly FOUP stages 102a, 102 b on which are disposed FOUPs F (housing containers) capable ofhousing a plurality of wafers W, e.g., about 25 wafers, in a horizontalstate, a cleaning process unit 103 in which a cleaning treatment isapplied to the wafer W, a wafer transfer unit 104 arranged between theFOUP stages 102 a, 102 b and the cleaning process unit 103 fortransferring the wafer W, a chemical liquid storing unit 105 for storinga chemical liquid used for the liquid processing, and a power sourceunit 106 for the various electric driving mechanisms arranged within thecleaning process apparatus 100.

The FOUP F are disposed on the FOUP stages 102 a, 102 b such that thedelivery ports of the FOUP F for delivering the wafers W are allowed toface window portions 112 a (on the side of the FOUP stage 102 a) and 112b (on the side of the FOUP stage 102 b) formed in a wall portion 111 ofa wafer transfer unit 104.

Opening/closing devices 114 a (on the side of the FOUP stage 102 a) and114 b (on the side of the FOUP stage 102 b) having shutters for openingclosing the window portions 112 a, 112 b and lid opening/closingmechanisms for opening/closing the lids of the delivery ports of theFOUPs F are arranged inside the wall portion 111 (on the side of thewafer transfer unit 104). Under the state that the FOUPs F are notdisposed on the FOUP stages 102 a, 102 b, the shutters are kept closed.On the other hand, when the wafers W are transferred into or out of theFOUPs F, the shutters and the lids of the FOUPs F are opened by theopening/closing devices 114 a, 114 b.

Detection sensors 113 a (on the side of the FOUP stage 102 a) and 113 b(on the side of the FOUP stage 102 b) for counting the number of waferswithin the FOUP F are arranged contiguous to the opening/closing devices114 a, 114 b within the wafer transfer unit 104. The detection sensors113 a, 113 b are equal in construction and function to the detectionsensors 13 a, 13 b used in the cleaning process apparatus 1 describedpreviously.

A wafer transfer device 107 for transferring the wafer W in asubstantially horizontal state between the FOUPs F disposed on the FOUPstages 102 a, 102 b and a rotor 131 is arranged in the wafer transferunit 104. The wafer transfer device 107 comprises a transfer arm 121 afor transferring an unprocessed wafer W, another transfer arm 121 b fortransferring the wafer W after the liquid processing, a transfer armholding section 122 for holding the transfer arms 121 a, 121 b, a table123 mounted to the transfer arm holding section 122, an X-axis drivingmechanism 198 and a guide rail 197 for the movement in the X-direction,and a Z-axis driving mechanism 199 for adjusting the height of thetransfer arms 121 a, 121 b.

Each of these transfer arms 121 a and 121 b comprises 25 arm membersextending substantially in parallel. Each of these 25 arm memberstransfers a single wafer W. It follows that the wafer transfer device107 is capable of transferring 25 wafers housed in the FOUP F in asingle operation. A Y-axis driving mechanism (not shown) is arrangedwithin the transfer arm holding section 122 holding 50 arm members intotal of the transfer arms 121 a and 121 b. The transfer arm holdingsection 122 can slid in the Y-direction along a guide mechanism 124 suchas a groove or a guide rail arranged on the table 123.

The transfer arm holding section 122 is capable of rotation in a θdirection within the X-Y plane. It is possible to arrange within thetransfer arm holding section 122 a θ-rotation driving mechanism (notshown) for performing the rotation in the θ-direction. It is alsopossible to construct the transfer arm holding section 122 such that theZ-axis driving mechanism 199 and table 123 can also be rotated together.

The distance between the adjacent arm members of each of the transferarms 121 a and 121 b is equal to the distance between the adjacentwafers W housed in the FOUP F. Alternatively, it is possible to arrangein the transfer arm holding section 122 a mechanism for adjusting theclearance between the adjacent arm members of each of the transfer arms121 a and 121 b. In this case, the wafers W are transferred out of theFOUP F with the clearance between the adjacent arm members of thetransfer arm 121 a adjusted to conform with the clearance between theadjacent wafers housed in the FOUP F. Then, it is possible to change thedistance between the adjacent arm members of the transfer arm 121 a intoa half distance and to adjust the height of the transfer arm 121 a byoperating the Z-axis driving mechanism 199, thereby allowing the wafersW held by the arm members of the transfer arm 121 a to be housed in alower half or an upper half of the rotor 131.

Each of the transfer arms 121 a, 121 b, the transfer arm holding section122 and the table 123 can be moved in a Z-direction (vertical direction)by the Z-axis driving mechanism 199. The Z-axis driving mechanism 199 isused when, for example, the transfer arms 121 a, 121 b transfer thewafers W out of the FOUP F or the rotor 131, and when the wafers W heldby the transfer arms 121 a, 121 b are transferred into the FOUP F or therotor 131.

For example, when the wafers W are transferred out of the FOUP F, theheight of the transfer arm 121 a is adjusted first by operating theZ-axis driving mechanism 199 to permit the arm members of the transferarm 121 a to be positioned below the wafers housed in the FOUP F and,then, the Y-axis driving mechanism is operated so as to insert thetransfer arm 121 a into the FOUP F, followed by operating the Z-axisdriving mechanism 199 to move upward the transfer arm 121 a to apredetermined height so as to permit the wafers W to be supported by thearm members of the transfer arm 121 a. Further, under this condition,the Y-axis driving mechanism is operated so as to bring the transfer arm121 a back to the original position, thereby transferring the wafers Wout of the FOUP F.

Each of the transfer arms 121 a, 121 b, the transfer arm holding section122 and the table 123 can also be moved by the X-axis driving mechanism198 in the X-direction along the guide rail 197, with the result thatthe wafer transfer device 107 is capable of access to the FOUPs Fdisposed on the FOUP stages 102 a, 102 b.

It is possible to transfer the unprocessed wafers W from the FOUPs Fdisposed on the FOUP stages 102 a, 102 b into the rotor 131 arranged ina cleaning process unit 103 by using the Y-axis driving mechanism, theθ-rotation driving mechanism, the X-axis driving mechanism 198 and theZ-axis driving mechanism 199. It is also possible to transfer in theopposite direction the wafer W after the cleaning treatment by thetransfer arm 121 b from the rotor 131 to the FOUPs F. Incidentally, itis possible for the transfer arms 121 a, 121 b to be formed shrinkablelike, for example, multi-joint arms. In this case, the transfer arms 121a, 121 b can be used in place of the Y-axis driving mechanism, ortogether with the Y-axis driving mechanism, for transferring the waferbetween the FOUP F and the spin plate 31.

A filter fan unit 128 a is arranged in the ceiling portion of the wafertransfer unit 104 so as to blow the air from which the particles havebeen removed into the wafer transfer unit 104. Also, a window portion126, which can be opened or closed by a shutter 127, is arranged in awall portion 125 forming the boundary between the wafer transfer unit104 and the cleaning process unit 103 in order to make it possible totransfer the wafer W between the wafer transfer device 107 and the rotor131. The shutter 127 is arranged on the side of the wafer transfer unit104 so as to separate the atmosphere within the wafer transfer unit 104from the atmosphere within the cleaning process unit 103. It is alsopossible to arrange the shutter 127 on the side of the cleaning processunit 103.

A filter fan unit 128 b is arranged in the ceiling portion of thecleaning process unit 103 so as to blow the air from which the particleshave been removed into the cleaning process unit 103. Also, a rotorrotating mechanism 108 comprising the rotor 131 and a motor 132 (drivingmechanism) joined to the rotor 131 via a pivot 137 is arranged in thecleaning process unit 103. The rotor 131 is capable of holding thewafers W a predetermined distance apart from each other, and the motor132 rotates the rotor 131 in a manner to permit the wafers W housed inthe rotor 131 to make a planar rotation.

FIG. 12 shows the construction of the rotor 131. As shown in thedrawing, the rotor 131 comprises a pair of discs 133 a and 133 barranged a predetermined distance apart from each other, an engagingmember 131 a and a holder 131 b arranged between the discs 133 a and 133b, and a holder lock pin 131 c mounted to the disc 133 a.

Grooves, etc. for holding the wafers W are formed in the engaging member131 a, and the engaging member 131 a is fixed to the discs 133 a and 133b. The holder 131 b can be opened and closed, and grooves or the likefor holding the wafers W are also formed in the holder 131 b as in theengaging member 131 a. It is desirable for the distance between the twoholders 131 b, when the holders 131 b are closed, to be large enough topermit the transfer arms 121 a and 121 b to be inserted through theclearance between the two holders 131 b.

The opening/closing operation of the holder 131 b is limited dependingon the state of the holder lock pin 131 c. For example, when the holder131 b is locked by the holder lock pin 131 c, the holder 131 b is in aclosed state such that the wafers W can be held. Under the state thatthe holder 131 b is not locked, the holder 131 b can be closed by aholder rotating cylinder 134 so as to hold the wafers W or can be openedso as to permit the delivery of the wafers W.

For example, when the holder 131 b is to be opened, in order to releasethe locked state of the holder 131 b, a holder release cylinder 135 ismoved downward from above the rotor 131 so as to keep depressed theholder lock pin 131 c formed in the disc 133 a. As a result, the lockedstate of the holder 131 b is released and is made freely movable. Underthis condition, the holder rotating cylinder 134 is meshed with thecoupling portion between the disc 133 b and the holder 131 b from theside of the disc 133 b, and the holder rotating cylinder 134 is rotatedin a predetermined direction so as to open the holder 131 b.

When the holder 131 b is to be closed, the holder release cylinder 135is moved upward under the state that the holder rotating cylinder 134 isrotated in the opposite direction. As a result, the closed state of theholder 131 b is naturally locked by the holder lock pin 131 c.

The pivot 137 joining the rotor 131 and the motor 132 extends throughthe central portion of another disc 138 arranged on the side of the disc133 b. When the rotor 131 is inserted into a process chamber 151(outside chamber 151 a), the disc 138 closes a rotor insertion port 153of the process chamber 151 and is not rotated. A sealing structure isemployed in the portion where the pivot 137 extends through the disc 138in order to prevent the leakage of the cleaning liquid from the processchamber 151.

The rotor rotating mechanism 108 is mounted to a posture changingmechanism 109 that permits changing the posture of the wafer W held bythe rotor 131 between a substantially horizontal state and asubstantially vertical state. The posture changing mechanism 109comprises a support member 136 for supporting the rotor rotatingmechanism 108 mounted to the disc 138, a rotary shaft 136 a, a legportion 136 b and a rotary driving device (not shown) such as a motor oran actuator.

In the posture changing mechanism 109, the rotary driving device permitsrotating the rotor rotating mechanism 108 by a predetermined anglewithin the Z-X plane about the rotary shaft 136 a. The support member136 also performs the function of a cover of the pivot 137. The shape ofthe support member 136 is not limited to the shape shown in thedrawings. For example, it is possible for the support member 136 to beshaped to surround the pivot 137 and the entire region of the motor 132.In this case, it is possible to suppress the contamination of theatmosphere within the cleaning process unit 103, which is caused by theparticles generated in the motor 132.

The leg portion 136 b of the posture changing mechanism 109 is arrangedon an X-axis driving mechanism 110 movable on a guide rail 139 in theX-direction, with the result that the rotor rotating mechanism 108 isalso movable in the X-direction within the washing process unit 103. Theposture of a portion of the rotor 131 in the rotor rotating mechanism108 can be changed to be capable of holding the wafers W in asubstantially vertical state. The X-axis driving mechanism 110 can beused for inserting the particular portion of the rotor 131 into theprocess chamber 151.

It is possible to arrange the control devices such as the rotor rotatingmechanism 108, the posture changing mechanism 109 and the X-axis drivingmechanism 110 in a lower space 194 of the guide rail 139. Also, it ispossible to arrange an openable shutter between the space in which theguide rail 139 is arranged and the space in which the process chamber151 is arranged so as to prevent the atmosphere within the processchamber 151 from being diffused into the entire region of the cleaningprocess unit 103, though the particular openable shutter is not shown inFIGS. 9 to 11.

FIGS. 13 and 14 are cross sectional views collectively showing the statethat the rotor 131 is inserted into the process chamber 151. The posturechanging mechanism 109 and the Y-axis driving mechanism 110 are omittedin FIGS. 13 and 14, and the process chamber 151 shown in these drawingsis of a double wall structure comprising a cylindrical outside chamber151 a having a trapezoid cross section and an inside cylinder 151 bcapable of sliding in the X-direction. Incidentally, for the maintenanceor the like, the outside chamber 151 a can be slid and retreated to theposition of the inside chamber 151 b shown in FIG. 13.

FIG. 13 shows the state that the inside chamber 151 b is retreated tothe right side in the drawing, and the liquid processing is carried outby using the outside chamber 151 a. On the other hand, FIG. 14 shows thestate that the inside chamber 151 b is housed in the outside chamber 151a so as to carry out the liquid processing by using the inside chamber151 b. As shown in FIG. 13, the cleaning treatment in the outsidechamber 151 a is carried out in a process chamber 195 formed by avertical wall 152 a, a vertical wall 152 b having a rotor insertion port153 formed therein and the disc 138 of the rotor rotating mechanism 108,said disc 138 closing the rotor insertion port 153.

An exhaust gas passageway comprising an exhaust valve 165 and an exhaustpipe 167 is arranged above the vertical wall 152 b so as to make itpossible to control the atmosphere within the process chamber 195. Also,a drain (waste liquid passageway) comprising a drain valve 161 and adrain pipe 163 is formed below the vertical wall 152 b so as to permitthe cleaning liquid used in the process chamber 195 to be discharged tothe outside.

The outer diameter of the edge of the outside chamber 151 a on the sideof the vertical wall 152 b is made larger than the outer diameter of theedge of the outer chamber 151 a on the side of the vertical wall 152 a.Also, the lower wall of the trunk portion of the outside chamber 151 ais inclined downward toward the vertical wall 152 b, with the result theused cleaning liquid is discharged easily to the outside through thedrain valve 161 and the drain pipe 163.

A spurting nozzle 155 comprising a large number of spurting ports 154 ismounted to the upper wall of the trunk portion of the outside chamber151 a such that the spurting ports 154 are arranged in the horizontaldirection. A pure water, IPA or a nitrogen gas (N₂), etc., supplied fromthe supply source arranged within a chemical liquid storing unit 105 canbe spurted from the discharge ports 154. It is desirable for a purewater or the like to be spurted from the spurting ports 154 in a mannerto be expanded in, for example, a substantially conical shape so as topermit the spurted pure water or the like to strike against a large areaof the wafer W.

Spurting nozzles 174 a, 174 b of the cleaning liquid for cleaning thosesurfaces of the discs 133 a, 133 b which face the vertical walls 152 a,152 b, respectively, are mounted to the vertical walls 152 a, 152 b,respectively. The spurting nozzles 174 a, 174 b are used mainly when thediscs 133 a, 133 b are cleaned with a pure water after the processingwith various chemical liquids. It is desirable for a pure water or thelike to be spurted from the spurting nozzles 174 a, 174 b in a manner tobe expanded in, for example, a substantially conical shape so as topermit the spurted pure water or the like to strike against large areasof the discs 133 a, 133 b. FIGS. 13 and 14 show that only one spurtingnozzle 155 is arranged. However, it is possible to arrange a pluralityof spurting nozzles.

The inside chamber 151 b, which is in the form of a cylinder having adiameter smaller than that of the outside chamber 151 a and having asubstantially trapezoid cross section, is slidable in the X-directionbetween the position shown in FIG. 13 and the position shown in FIG. 14.Also, the inside chamber 151 b includes a ring member 158 b arranged inthe edge on the side of the short diameter and another ring member 158 aarranged in the edge on the side of the long diameter.

When the inside chamber 151 b is positioned within the outside chamber151 a, the ring member 158 a is brought into tight contact with thevertical wall 152 a and the ring member 158 b is brought into tightcontact with the vertical wall 152 b so as to form the process chamber196. Also, when the inside chamber 151 b is retreated from within theoutside chamber 151 a, the ring member 158 b is brought into tightcontact with the vertical wall 152 a, and the ring member 158 a isbrought into tight contact with the vertical wall 152 c, with the resultthat the atmosphere within the process chamber 195 formed by the outsidechamber 151 a is isolated from the atmosphere within the inside chamber151 b.

A spurting nozzle 157 having a large number of spurting ports 156 isarranged in an upper portion within the inside chamber 151 b such thatthe spurting ports 156 are arranged in the horizontal direction. Variouschemical liquids, a pure water, IPA, etc. supplied from the supplysource arranged inside the chemical liquid storing unit 105 are spurtedfrom the spurting ports 156. It is desirable for a chemical liquid orthe like to be spurted from the spurting ports 156 in a manner to beexpanded in, for example, a substantially fan shape in a substantiallyhorizontal plane so as to permit the spurted chemical liquid or the liketo strike against the wafer W in a concentrated fashion. In this case,it is desirable for the number of spurting ports 156 to be equal to thenumber of wafers held in the rotor 131 so as to permit the chemicalliquid to strike against the front surface of the wafer W on which asemiconductor device is formed.

A cleaning liquid spurting nozzle (not shown) is arranged in the upperwall of the trunk portion of the inside chamber 151 b in order to cleanthose surfaces of the discs 133 a, 133 b which face the wafers W. A purewater can be spurted from the cleaning liquid spurting nozzle notedabove. It is desirable for a pure water to be spurted from the cleaningliquid spurting nozzle in a manner to be expanded in, for example, a fanshape in substantially the horizontal plane so as to permit a pure waterto strike the discs 133 a, 133 b in a concentrated fashion.Incidentally, FIGS. 13 and 14 show only one spurting nozzle 157.However, it is possible to arrange a plurality of such spurting nozzles.

An exhaust gas passageway comprising an exhaust valve 166 and an exhaustpipe 168 is arrange above the ring member 158 a so as to make itpossible to control the atmosphere within the process chamber 196 or theatmosphere within the inside chamber 151 b in the retreated position.Also, a cleaning liquid discharge port 146 is formed in the lower edgeof the ring member 158 a, and a drain guide member 147 is arranged in amanner to communicate with the cleaning liquid discharge port 146.

The inside chamber 151 b is arranged such that the lower wall of theinside chamber 151 b is inclined downward away from the side of themotor 132, i.e., inclined downward toward the right side in thedrawings. Since the cleaning liquid discharge port 146 is formed at theedge of the lower wall of the inside chamber 151 b on the right side,the cleaning liquid used in the inside chamber 151 b easily flowsthrough the cleaning liquid discharge port 146 into the drain guide pipe147.

The drain guide member 147 extends downward and the tip portion 148 ofthe drain guide member 147 is bent to face in the horizontal direction.On the other hand, a drain pipe 149 is arranged as a separate memberbelow the vertical wall 152 a, and a cap member 150 is formed at the tipportion of the drain pipe 149.

When the inside chamber 151 b is in the retreated position, the tipportion 148 of the drain guide member 147 is isolated from the capportion 150. However, if the inside chamber 151 b is slid so as to behoused in the outside chamber 151 a, the tip portion 148 is engaged withthe cap portion 150 so as to achieve a hermetic seal. It follows thatthe drain guide member 147 is allowed to communicate with the drain pipe149 so as to permit discharging the cleaning liquid. On the other hand,when the inside chamber 151 b is retreated from within the outsidechamber 151 a after completion of the processing of the wafer W by usingthe inside chamber 151 b, the tip portion 148 is separated from the capportion 150.

The cleaning treatment process will now be described, covering the casewhere the wafers W housed in the FOUP F1, i.e., the FOUP F disposed onthe FOUP stage 102 a, and in the FOUP F2, i.e., the FOUP F disposed onthe FOUP stage 102 b, are collectively subjected to the cleaningtreatment by using the cleaning process apparatus 100. Incidentally, theFOUPs F1 and F2 are not indicated in FIGS. 9 to 11.

In the first step, the FOUPs F1 and F2 each housing 25 wafers inparallel a predetermined distance apart from each other are disposed onthe FOUP stages 102 a and 102, respectively, such that the deliveryports of the FOUPs F1 and F2 for performing the delivery of the wafers Ware allowed to face the window portions 112 a and 112 b, respectively.

In order to take the wafers W out of the FOUP F1, the shutter closingthe window portion 112 a and the lid closing the delivery port of theFOUP F1 are opened by using the opening/closing device 114 a so as topermit the inner space of the FOUP F1 to communicate with the innerspace of the wafer transfer unit 104. Then, the detection sensor 113 ais scanned in the Z-direction so as to count the number of wafers W andinspect the housed state of the waters W within the FOUP F1. If anabnormality has been found, the process is interrupted, and theoperation to take the wafers W out of the FOUP F2 is started.Alternatively, where it is required in terms of the management ofproduction to collectively process the wafers W housed in the FOUPs F1and F2 as a single lot, the FOUPs F1 and F2 are removed from the FOUPstages 102 a, 102 b, and the cleaning process of another lot is started.

Where an abnormality has not been found in the wafers W housed in theFOUP F1, the height of the transfer arm 121 a is adjusted by operatingthe Z-axis driving mechanism 199 such that the arm members of thetransfer arm 121 a are positioned below the wafers W. Then, the Y-axisdriving mechanism of the wafer transfer device 107 is operated so as toinsert the transfer arm 121 a into the FOUP F1, followed by operatingthe Z-axis driving mechanism 199 to permit the transfer arm 121 a to beslightly moved upward such that each arm member of the transfer arm 121a holds a single wafer W. Under this condition, the Y-axis drivingmechanism is operated again so as to bring the transfer arm 121 a backto the original position. Then, the opening/closing device 114 a isoperated so as to close the window portion 112 a and the lid of the FOUPF1, thereby finishing the operation of taking all the 25 wafers W out ofthe FOUP F1. In this case, the wafers W are held by the arm members ofthe transfer arm 121 a apart from each other by the distance equal tothat in the housed state in the FOUP F1.

Then, the θ-rotation driving mechanism of the wafer transfer device 107is operated by 180° to permit the wafers W held by the transfer arm 121a to face the window portion 126 formed in the wall portion 125 formingthe boundary between the wafer transfer unit 104 and the cleaningprocess unit 103. Further, the shutter 127 closing the window portion126 is opened, followed by operating the Y-axis driving mechanism of thewafer transfer device 107 so as to insert the transfer arm 121 a holdingthe wafers W into the rotor 131 retained in the waiting position facingthe window portion 126 within the cleaning process unit 103.

In this stage, the rotor 131 is under the state that the holder lock pin131 c is depressed by the holder release cylinder 135 so as to make theholder 131 b movable, and the holder 131 b is opened outward by theholder rotation cylinder 134 so as to make it possible to perform thedelivery of the wafer W. Also, the height position of the wafer W isadjusted such that the wafer W is held by, for example, the grooveportion formed in the engaging member 131 a for holding the wafer W.

Under the state that the transfer arm 121 a is inserted into the rotor131, the holder 131 b is closed and locked, and the Z-axis drivingmechanism 199 of the wafer transfer device 107 is operated so as tolower the position of the transfer arm 121 a, followed by operating theY-axis driving mechanism so as to bring the transfer arm 121 a back tothe original position, thereby closing the shutter 127. By the stepsdescribed above, the operation of transferring the wafers W housed inthe FOUP F1 into the rotor 131 is finished.

In the next step, in order to transfer the wafers W housed in the FOUPF2 into the rotor 131, the θ-rotation driving mechanism of the wafertransfer device 107 is operated to permit again the transfer arm 121 ato face the FOUP stages 102 a, 102 b. Also, the X-axis driving mechanism198 is operated to move the wafer transfer device 107 to the positionwhere the transfer arm 121 a faces the window portion 112 b. Then, thewafers W are taken out of the FOUP F2 as in the case of taking thewafers W out of the FOUP F1, followed by operating the θ-rotationdriving mechanism and the X-axis driving mechanism 198 so as to move thetransfer arm 121 a holding the wafers W to the position facing thewindow portion 126.

The wafers W taken out of the FOUP F2 are inserted into the clearancesbetween the adjacent wafers W taken out of the FOUP F1. In other words,the wafers W are housed in the rotor 131 at an interval half theinterval at which the wafers W were housed in the FOUPs F1 and F2. To bemore specific, the height position of the transfer arm 121 a, i.e., theheight positions of the wafers W, is deviated upward or downward by adistance equal to half the holding interval of the wafers W by operatingthe Z-axis driving mechanism 199, followed by allowing the rotor 131 tohold the wafers W by the procedure equal to the transfer proceduredescribed above of the wafers W taken out of the FOUP F1, therebyfinishing the transfer of the wafers W housed in the FOUPs F1 and F2into the rotor 131. After completion of the transfer of the wafers Winto the rotor 131, the holder 131 b is made immovable by the holderlock pin 131 c.

Further, the rotor rotating mechanism 108 is inclined by 90° by usingthe posture changing mechanism 109 such that the rotor 131 is allowed toface the process chamber 151, and the rotor rotating mechanism 108 isheld in a horizontal state. In this stage, the wafers W are held in avertical state. Then, the rotor 131 is housed in the outside chamber 151a by operating the X-axis driving mechanism 110, and the rotor rotatingmechanism 108 is slid such that the rotor insertion port 153 of theoutside chamber 151 a is closed by the disc 138.

Suppose that the treatment to remove a polymer, etc. is to be performedin the inside chamber 151 b of the process chamber 151 by using achemical liquid, and the treatment using a pure water and the subsequentdrying treatment are to be carried out in the outside chamber 151 a ofthe process chamber 151. In this case, the inside chamber 151 b ishoused first within the outside chamber 151 a. Under this state, apredetermined chemical liquid is spurted from the spurting ports 156 ofthe spurting nozzle 157 toward the wafers W while rotating the rotor 131by the motor 132 at a predetermined angular speed so as to process thewafers W with the chemical liquid. Then, in order to clean away thechemical liquid from the wafers W and those surfaces of the discs 133 a,133 b which are positioned to face the wafers W, a pure water or IPA issupplied to the wafers W and the discs 133 a, 133 b by using thespurting nozzle 157 and the cleaning liquid spurting nozzle arranged inthe upper wall in the trunk portion of the inside chamber 151 b.

In the next step, the inside chamber 151 b is retreated from within theoutside chamber 151 a. Under this state, a pure water is spurted fromthe spurting ports 154 of the spurting nozzle 155 toward the wafers Wwhile rotating the rotor 131 at a predetermined angular speed. In thisstage, a pure water is also spurted from the spurting nozzles 174 a, 174b so as to clean those surfaces of the discs 133 a, 133 b which arepositioned to face the vertical walls 152 a, 152 b, respectively. Then,the rotor 131 is rotated at a predetermined angular speed withoutsupplying a pure water to the wafers W so as to remove the pure waterattached to the rotor 131 and the wafers W and, as required, a dryinggas such as a nitrogen gas (N₂) is blown against the wafers W so as todry the wafers W.

After completion of the liquid processing and the drying processing, inorder to transfer the rotor 131 out of the process chamber 151, theX-axis driving mechanism 110 is operated so as to slide the rotorrotating mechanism 108 away from the process chamber 151, followed byoperating the posture changing mechanism 109 so as to change the postureof the rotor rotating mechanism 108 such that the wafers W can be heldin a horizontal state and subsequently bringing the rotor 131 back tothe position facing the window portion 126. Then, the position of therotor 131 is adjusted such that the delivery port faces the windowportion 126 when the holder 131 b is opened.

During the liquid processing treatment applied to the wafers W, theθ-rotation driving mechanism of the wafer transfer device 107 isoperated to permit the transfer arm 121 b to face the window portion126. Then, if, for example, the wafers W housed previously in the FOUPF2 are to be brought back into the FOUP F2, the Z-axis driving mechanism199 is operated to adjust the height of the transfer arm 121 b so as topermit the transfer arm 121 b to be capable of transferring thecorresponding wafers W, followed by opening the shutter 127 andsubsequently driving the Y-axis driving mechanism so as to insert thetransfer arm 121 b into the rotor 131.

Then, the holder release cylinder 135 is moved downward so as to depressthe holder lock pin 131 c, thereby releasing the locked state of theholder 131 b. Under this state, the holder 131 b is rotated by using theholder rotating cylinder 134 so as to open the holder 131 b, therebymaking it possible to transfer the wafers W. Further, the Z-axis drivingmechanism 199 is operated to move upward the wafers W, followed byoperating the Y-axis driving mechanism so as to bring the transfer arm121 b back to the original position, thereby transferring thecorresponding wafers W out of the rotor 131.

The θ-rotation driving mechanism is driven so as to permit the transferarm 121 b to face the FOUP stages 102 a, 102 b. Also, the X-axis drivingmechanism 198 is operated to move the wafer transfer device 107 suchthat the transfer arm 121 b faces the window portion 112 b. Then, thewindow portion 112 b is opened and the lid of the FOUP F2 is also openedby using the opening/closing device 114 b so as to permit the innerspace of the FOUP F2 to communicate with the inner space of the wafertransfer unit 104. Further, the height of the entire transfer arm 121 bis adjusted by operating the Z-axis driving mechanism 199, followed byoperating the Y-axis driving mechanism so as to insert the transfer arm121 b into the FOUP F2, thereby transferring the wafers W. Then, thetransfer arm 121 b is brought back to the original position. Stillfurther, the lid of the FOUP F2 and the window portion 112 b are closed,thereby finishing the operation of permitting the wafers W to be housedin the FOUP F2.

After the transfer arm 121 b is brought back to the position facing thewindow portion 126, the wafers W remaining within the rotor 131 aretaken out and housed in the FOUP F1 by the similar method. If the FOUPsF1 and F2 are removed from the FOUP stages 102 a, 102 b, it is possibleto start the processing of the wafers W housed in the next FOUP.

A cleaning process apparatus according to another embodiment of thepresent invention will now be described. FIGS. 15 and 16 are a verticalsectional view and a cross-sectional plan view, respectively, of acleaning process apparatus 101 according to another embodiment of thepresent invention. The cleaning process apparatus 101 is substantiallyequal in construction to the cleaning process apparatus 100 describedpreviously, except that the cleaning process apparatus 101 comprises acleaning process unit 103 a differing in construction from the cleaningprocess unit 103 included in the cleaning process unit 100 describedpreviously. Such being the situation described in the following are theconstruction of the cleaning process unit 103 a and the operation forprocessing the wafers W.

The cleaning process unit 103 a comprises a rotor transfer mechanism180, which is formed of a rotor 181, a posture changing mechanism 109 a,and an X-axis driving mechanism 110 a. The rotor 181 is constructeddetachable between the disc 133 b and a connecting member 182 a joinedto the posture changing mechanism 109 a. Also, another connecting member182 b for joining the rotor 181 to a rotor delivery/rotation drivingmechanism 190 and for releasing the joining of the rotor 181 to themechanism 190 is mounted to the disc 133 a. Incidentally, rotor 181includes the engaging member 131 a and the holder 131 b, which arearranged between the discs 133 a and 133 b, like the rotor 131 describedpreviously. Also, the holder lock pin 131 c (not shown) is arranged inthe disc 133 a.

It is desirable for the posture changing mechanism 109 a to include aposition adjusting mechanism for performing the position adjustment suchthat the delivery port of the holder 131 b for performing the deliveryof the wafers W is allowed to face the window portion 126. Theoperations of the posture changing mechanism 109 a and the X-axisdriving mechanism 110 a are equal to those of the posture changingmechanism 109 and the X-axis driving mechanism 110 included in thecleaning process apparatus 100 described previously.

The rotor delivery/rotation driving mechanism 190 and the processchamber 151 are arranged in the cleaning process unit 103 a. FIG. 17 isa cross sectional view showing the state that the rotordelivery/rotation driving mechanism 190 holds the rotor 181. The rotordelivery/rotation driving mechanism 190 is formed of a pivot 183 and amotor 132 a. The edge portion of the pivot 183 is detachably mounted tothe rotor 181, and the rotor 181 can be rotated by the rotation of themotor 132 a.

The process chamber 151 arranged in the cleaning process unit 103 a isequal in construction to the process chamber 151 arranged in thecleaning process unit 103 included in the cleaning process apparatus 100described previously and, thus, is of a double wall structure consistingof the outside chamber 151 a and the inside chamber 151 b. It followsthat, as in the cleaning process apparatus 100, the process chamber 151can be used for the cleaning treatment performed in the outside chamber151 a and for the cleaning treatment performed in the inside chamber 151b depending on the position of the inside chamber 151 b. A shutter 153 ais mounted to the rotor insertion port 153 of the outside chamber 151 a.The shutter 153 a is opened when the rotor 181 is moved into and out ofthe outside chamber 151 a, and is closed during the cleaning treatment.

How to clean the wafers W in the cleaning process unit 103 a will now bedescribed. The wafers W are held horizontal when transferred between thewafer transfer device 107 and the rotor 181, as in the cleaning processapparatus 100. When the wafers W are housed in the rotor 181, theposture changing mechanism 109 a is operated so as to change the postureof the rotor 181 such that the wafers W are held in, for example, avertical state, followed by operating the X-axis driving mechanism 110 aso as to insert the rotor 181 into the outside chamber 151 a through therotor delivery port 153.

The X-axis driving mechanism 110 a is moved until the connecting member182 b is joined to the pivot 183. After the connecting member 182 b isjoined to the pivot 183, the connection between the disc 133 b and theconnecting member 182 a is released. As a result, the rotor 181 isrendered capable of rotation by the rotor delivery/rotation drivingmechanism 190. Then, the X-axis driving mechanism 110 a is operated topermit the connecting member 182 a to be positioned outside the outsidechamber 151 a, and the shutter 153 a is closed.

The process chambers 195 and 196 are formed by the outside chamber 151 aand the inside chamber 151 b as in the cleaning process chamber 100described previously. Also, since the rotor 181 is rotated if the motor132 a is rotated, the cleaning treatment in the outside chamber 151 acan be performed under the state shown in, for example, FIG. 17.

After completion of a series of the cleaning treatments, the shutter 153a is opened and the X-axis driving mechanism 110 a is operated so as tojoin the connecting member 182 a to the disc 133 b of the rotor 181,followed by releasing the connection between the pivot 183 and theconnecting member 182 b. Then, the X-axis driving mechanism 110 a andthe posture changing mechanism 109 a are operated so as to bring therotor 181 back to the position where the wafers W are allowed to facethe window portion 126, followed by opening the holder 131 b so as totake the wafers W out of the rotor 181 by using the wafer transferdevice 107.

It is possible to modify in various fashions each of the batch typecleaning process apparatuses 100 and 101 described above.

For example, it is possible for an apparatus for transferring the FOUP Fbetween, for example, the cleaning process apparatus 100 and anotherapparatus to be mounted in an upper portion of the cleaning processapparatus 100. In this case, it is possible for the down flow of theclean air supplied from the ceiling region of the clean room, in whichthe cleaning process apparatus 100 is mounted, not to strike against theFOUPs F disposed on the FOUP stages 102 a, 102 b. In such a case, aproblem is generated that particles or the like tend to be attached tothe wafers W.

In order to overcome the difficulty, it is possible to arrange apredetermined inclined region above the wall portion 111 of the wafertransfer unit 104 and to arrange a filter 129 a within the wall portion111, as shown in FIG. 18A. In this case, the clean air from the filterfan unit (FFU) 128 a arranged within the wafer transfer unit 104 isblown against the FOUP F.

It is also possible to use a filter 129 b as a shutter included in eachof the opening/closing devices 114 a and 114 b, as shown in FIG. 18B. Inthis case, the clean air from the filter fan unit (FFU) 128 a is allowedto flow toward the FOUP F even under the state that the shutter isclosed. In this fashion, it is possible to prevent the particles or thelike from being attached to the wafers W.

Concerning the mode of rotation of the rotor, the embodiments describedabove cover the cases where the rotors 131, 181 are pivoted in aso-called “cantilever” structure so as to be rotated. Alternatively, ifthe posture changing mechanism 109 a shown in, for example, FIG. 17 ispivoted by the connecting member 182 a so as to be made rotatable, it ispossible to allow the connecting member 182 a to be joined to the disc133 b during the treatment so as to permit the rotor 181 to be pivotedon both sides. It is also possible for the rotor 131 included in thecleaning process apparatus 100 to be pivoted on both sides if, forexample, a rotatable connecting member joined to the disc 133 a from theside of the inside chamber 151 b is arranged.

A liquid processing apparatus according to another embodiment of thepresent invention will now be described.

FIG. 19 is an oblique view schematically showing the construction of acleaning process apparatus 200 according to still another embodiment ofthe liquid processing apparatus of the present invention for processinga plurality of wafers W in a batch system. As shown in FIG. 19, thecleaning process apparatus 200 comprises mainly a FOUP delivery section202 in which are arranged FOUP stages 202 a to 202 c on which FOUPs Feach capable of housing a plurality of wafers W are disposed, a cleaningprocess unit 203 for applying a cleaning treatment to the wafers W, awafer transfer unit 204 arranged between the FOUP delivery section 202and the cleaning process unit 203, and a chemical liquid storing unit205 for storing a chemical liquid used for the cleaning treatment.

A power source box 206 for various electric driving mechanisms andelectronic control equipment mounted in the cleaning process apparatus200 and a temperature control box 207 for controlling the temperaturesof the various units constituting the cleaning process apparatus 200 arearranged in upper portions of the cleaning process unit 203. Also, adisplay box 209 for controlling the various display panels mounted tothe cleaning process apparatus 200 and a transfer mechanism control box210 housing a control device of a wafer transfer device 216 (see FIGS.20 to 22 referred to herein later) arranged in the wafer transfer unit204 are arranged in upper portions of the wafer transfer unit 204.Further, a hot exhaust gas box 208 collecting the hot exhaust gas fromeach box for the discharge to the outside is arranged in an upperportion of the chemical liquid storing unit 205.

FIG. 20 is a cross-sectional plan view schematically showing theconstruction of the cleaning process apparatus 200. FIG. 21 is avertical sectional view schematically showing the construction of thecleaning process apparatus 200. Further, FIG. 22 is a vertical sectionalview corresponding to the side view shown in FIG. 21 and schematicallyshowing the state that some of the driving mechanisms are driven. FIGS.20 to 22 show only the FOUP delivery section 202, the cleaning processunit 203, the wafer transfer unit 204 and the chemical liquid storingsection 205. In other words, the power source box 206 and various otherboxes arranged in upper portions of the cleaning process unit 203, thewafer transfer unit 204 and the chemical liquid storing unit 205 are notshown in the drawings of FIGS. 20 to 22. Also, as described hereinlater, the cleaning process unit 203 can be divided into a transfersection 203 a and a cleaning section 203 b. The construction of thetransfer section 203 a is schematically shown in FIGS. 21 and 22.

Each of the FOUPs F disposed on the FOUP stages 202 a to 202 c iscapable of storing a plurality of wafers W, e.g., 25 wafers, in ahorizontal state a predetermined distance apart from each other. A waferdelivery port for delivering the wafers W is formed in one side wall ofthe FOUP F. The FOUP F includes a lid 211 for opening/closing the waferdelivery port. The lid 211 can be detached from the FOUP F by lidopening/closing mechanisms 115 a to 115 c described herein later.

Window portions 212 a to 212 c are formed in a boundary wall 212 betweena wafer transfer unit 204 and a FOUP delivery section 202. As shown inFIG. 22, the FOUPs F are disposed on the FOUP stages 202 a to 202 c suchthat the outer circumferential portions of the wafer delivery portsformed in the FOUPs F serve to close the window portions 212 a to 212 cand the lid 211 is rendered detachable by the lid opening/closingmechanisms 215 a to 215 c.

The lid opening/closing mechanisms 215 a to 215 c formed inpredetermined positions of the window portions 212 a to 212 c inside theboundary wall 212 (on the side of the wafer transfer unit 204) includeshutters 213 a to 213 c for opening/closing the window portions 212 a to212 c and lift mechanism 214 a to 214 c for vertically moving theshutters 213 a to 213 c, respectively. The lid opening/closingmechanisms 215 a to 215 c include lid holders such as adsorption pads(not shown), with the result that the lid 211 of the FOUP F can be movedin the vertical direction together with the shutters 213 a to 213 c.

When the FOUPs F are not disposed on the FOUP stages 202 a to 202 c, theshutters 213 a to 213 c are under the state of closing the windowportions 212 a to 212 c so as to prevent the particles or the like fromentering the wafer transfer unit 204 from the outside. On the otherhand, when the wafers W are transferred into or taken out of the FOUP F,the shutters 213 a to 213 c and the lid 211 of the FOUP F are moveddownward by the lid opening/closing mechanisms 215 a to 215 c so as topermit transfer arms 217 a and 217 b of a wafer transfer device 216described herein later to gain access to the FOUP F, with the resultthat the window portions 212 a to 212 c are rendered open.

A wafer inspecting mechanism 310 for counting the number of wafers Whoused in the FOUP F is arranged contiguous to each of the lidopening/closing mechanisms 215 a to 215 c within the wafer transfer unit204. The wafer inspecting mechanism 310 comprises a reflection typeoptical sensor 311 having a signal transmitting section using aninfrared ray laser and a signal receiving section, and receives thelight reflected from the edge surface of the wafer W while scanning thereflection type optical sensor 311 in the Z-direction (verticaldirection) along a guide 312 by using a motor 313 so as to count thenumber of wafers W and inspect the housed state of the wafers housed inthe FOUP F. To be more specific, the wafer inspecting mechanism 310inspects whether or not the wafers W are housed one by one in parallelat a predetermined pitch, whether or not two wafers W are housed in asuperposed state, whether or not the wafers W are obliquely housed indifferent stages, and whether or not the wafers are deviated frompredetermined positions.

Incidentally, if the wafer inspecting mechanism 310 is mounted to thewafer transfer device 216 so as to permit the wafer inspecting mechanism310 to be movable together with the wafer transfer device 216, itsuffices to arrange the wafer inspecting mechanism 310 in only oneposition. Also, it is possible to arrange, for example, a sensor forcounting the number of wafers W and another sensor for inspecting thehoused state of the wafers W separately from each other. Further, it ispossible to mount the wafer inspecting mechanism 310 to the lidopening/closing mechanisms 215 a to 215 c.

A filter fan unit (FFU) 224 a for blowing a clean air into the wafertransfer unit 204 is formed in the ceiling portion of the wafer transferunit 204. The down flow of the clean air blown from the filter fan unit(FFU) 224 a is discharged to the outside through an exhaust port (notshown) formed in a lower portion of the wafer transfer unit 204. Underthe state that the window portions 212 a to 212 c are opened, the downflow of the clean air blown from the filter fan unit (FFU) 224 a partlyflows into the FOUP F so as to prevent the particles or the like frombeing attached to the inner region of the FOUP F. Incidentally, it ispossible to arrange an ionizer (not shown) in a lower portion of thefilter fan unit (FFU) 224 a so as to neutralize the wafer W.

A wafer transfer device 216 is arranged within the wafer transfer unit204. The wafer transfer device 216 comprises a linear driving mechanism219 including a guide extending in the X-direction, transfer arms 217 a,217 b for holding the wafers W, holding sections 218 a, 218 b forholding the transfer arms 217 a, 217 b, slide mechanisms 220 a, 220 bhaving the transfer arms 217 a, 217 b and the holding sections 218 a,218 b arranged therein, a rotatable table 221 having the slidemechanisms 220 a, 220 b arranged therein, a rotating mechanism 222 forrotating the table 221, and a lift mechanism 223 for vertically movingthe portion above the rotating mechanism 222.

Two systems of the transfer arms 217 a and 217 b are arranged in thewafer transfer device 216, making it possible to use, for example, thetransfer arm 217 a for transferring the unprocessed wafers W, with thetransfer arm 217 b used for transferring the wafers W after the cleaningtreatment. In this case, it is possible to prevent effectively thedifficulty that the particles or the like attached to the unprocessedwafers W are attached to the transfer arm and, then, to the processedwafers, compared with the case where, for example, a single system ofthe transfer arm alone is arranged. Also, where two systems of thetransfer arms are arranged, it is possible to deliver the nextunprocessed wafer W into the cleaning process unit 203 immediately afterreceipt of the processed wafer W from the cleaning process unit 203.

The transfer arm 217 a includes 25 arm members each holding andtransferring a single wafer W. These 25 arm members are arrangedsubstantially in parallel a predetermined distance apart from each otherand are held by the holding section 218 a in order to permit thetransfer arm 217 a to transfer 25 wafers W housed in the FOUP F in asingle transfer operation. Likewise, 25 arm members of the transfer arm217 b are held substantially in parallel a predetermined distance apartfrom each other by the holding section 218 b. When the delivery of thewafer W is carried out between the FOUP F or a rotor 234 describedherein later and the transfer arms 217 a, 217 b, it is necessary to movethe transfer arms 217 a, 217 b in the vertical direction by apredetermined distance. The vertical movement of the transfer arms 217a, 217 b can be performed by operating the lift mechanism 223.Incidentally, it is possible to mount a lift mechanism for verticallymoving the transfer arms 217 a, 217 b separately to the holding members218 a, 218 b.

The transfer arms 217 a, 217 b can be slid together with the holdingsections 218 a, 218 b in the longitudinal direction of the transfer arms217 a, 217 b by the slide mechanisms 220 a, 220 b. On the other hand,the table 221 can be rotated by the rotating mechanism 222 within ahorizontal plane in the θ-direction shown in FIG. 20. Also, the heightof the transfer arms 217 a, 217 b can be adjusted by the lift mechanism223, and the transfer arms 217 a, 217 b can be moved in the X-directionby the linear driving mechanism 219 together with the lift mechanism223, etc. It follows that the transfer arms 217 a, 217 b are capable ofaccess to any of the FOUPs F disposed on the FOUP stages 202 a to 202 cand to the rotor 234 arranged in the cleaning process unit 203. Itfollows that the wafer transfer device 216 is capable of transferringthe wafers W in a horizontal state between the FOUPs F disposed on theFOUP stages 202 a to 202 c and the rotor 234.

Suppose the transfer arm 217 a is used for transferring the unprocessedwafers W. Where the unprocessed wafers W are transferred from the FOUP Fdisposed on the FOUP stage 202 b into the rotor 234 arranged within thecleaning process unit 203, the linear driving mechanism 219 is operatedfirst to move the transfer arm 217 a in the X-direction so as to permitthe transfer arm 217 a to gain access to the FOUP F disposed on the FOUPstage 202 b. Then, after the lift mechanism 223 is operated to adjustthe height of the transfer arm 217 a, the slide mechanism 220 a isoperated so as to slide the transfer arm 217 a and the holding section218 toward the FOUP stage 202 b. If the transfer arm 217 a holding thewafers W and the holding section 218 a are brought back to the originalpositions, the wafers W are taken out of the FOUP F.

In the next step, the linear driving mechanism 219 is driven whileoperating the rotating mechanism 222 so as to rotate the table 221 by180°, thereby permitting the transfer arm 217 a to gain access to therotor 234. If the transfer arm 217 a and the holding section 218 a areslid toward the rotor 234 so as to deliver the wafer W to the rotor 234as shown in FIG. 22 and, then, the transfer arm 217 a and the holdingsection 218 a are brought back to the original positions, the transferof the wafer W into the rotor 234 is finished.

FIG. 22 shows the state that the slide mechanism 220 a is operated so asto slide the transfer arm 217 a and the holding section 218 a toward therotor 234, thereby delivering the wafer W to the rotor 234. It should benoted that it is possible to omit the step of aligning the height of thetransfer arms 217 a, 217 b by the lift mechanism 223, if the heightposition of the wafer W within the FOUP F is aligned with the heightposition at which the wafer W is held within the rotor 234.

In the wafer transfer device 216 described above, the transfer arms 217a and 217 b are arranged in symmetry with respect to the center ofrotation of the table 221. Therefore, if the table 221 is rotated underthe state that the slide mechanisms 220 a, 220 b are not extended, it ispossible to narrow the scope of the trace of the movement of thetransfer arms 217 a and 217 b during the rotation even where thetransfer arms 217 a and 217 b hold the wafer W. It follows that it ispossible to diminish the space required by the wafer transfer unit 204in the cleaning process unit 200.

A window portion 225 a for transferring the wafer W is formed in aboundary wall 225 partitioning the wafer transfer unit 204 and thecleaning process unit 203. The window portion 225 a is opened and closedby a shutter 226 a that can be moved in the vertical direction by a liftmechanism 226 b. In the cleaning process apparatus 200, the shutter 226a is arranged on the side of the wafer transfer unit 204. However, it isalso possible to arrange the shutter 226 a on the side of the cleaningprocess unit 203. The transfer of the wafer W between the wafer transferunit 204 and the cleaning process unit 203 is carried out through thewindow portion 225 a.

Since the atmosphere within the wafer transfer unit 204 is separatedfrom the atmosphere within the cleaning process unit 203 by the shutter226 a, it is possible to prevent the contamination of the wafer transferunit 204 even if, for example, the cleaning liquid is scattered or thevapor of the cleaning liquid is diffused within the cleaning processunit 203.

The cleaning process unit 203 comprises a transfer section 203 a and acleaning section 203 b. A filter fan unit (FFU) 224 b is arranged in theceiling portion of the transfer section 203 a so as to blow a clean airfrom which the particles have been removed into the transfer section 203a. Incidentally, it is possible to arrange an ionizer (not shown) in alower portion of the filter fan unit (FFU) 224 b so as to neutralize thewafer W.

As shown in FIGS. 20 to 22, arranged in the transfer section 203 a are arotor rotating mechanism 227, a posture changing mechanism 228 forcontrolling the posture of the rotor rotating mechanism 227, a Z-axisdriving mechanism 229 for moving the rotor rotating mechanism 227 andthe posture changing mechanism 228 in the vertical direction, an X-axisdriving mechanism 230 for moving the Z-axis driving mechanism 229 in thehorizontal direction, a cover 245 for preventing the particles generatedfrom the posture changing mechanism 228 and the Z-axis driving mechanism229 from being scattered toward the rotor rotating mechanism 227 so asto be attached to the wafer W, and another cover 246 for preventing theparticles generated from the X-axis driving mechanism 230 from beingscattered toward the rotor rotating mechanism 227 so as to be attachedto the wafer W. In addition, a holder opening/closing mechanism 280 foropening/closing a holder 236 b of the rotor 234 included in the rotorrotating mechanism 227 is arranged in the transfer section 203 a.

A process chamber 270 comprising an outside chamber 271 a and an insidechamber 271 b and a cleaning mechanism 290 for cleaning the insidechamber 271 b are arranged in the cleaning section 203 b. Also arrangedin the cleaning section 203 b are a slide mechanism (not shown) of theinside chamber 271 b and another slide mechanism (not shown) of thecleaning mechanism 290.

FIG. 23A is a cross sectional view schematically showing theconstruction of the rotor rotating mechanism 227, and FIG. 23B is afront view showing the state that the rotor rotating mechanism 227 isinserted into the outside chamber 271 a. Further, FIGS. 24 and 25 arecross sectional views collectively showing the state that the rotor 234is inserted into the process chamber 270 arranged in the cleaningsection 203 b, wherein FIG. 24 shows the state that the inside chamber271 b is retreated to the outside of the outside chamber 271 a, and FIG.25 shows the state that the inside chamber 271 b is housed in theoutside chamber 271 a for performing the required processing.

The rotor rotating mechanism 227 comprises the rotor 234 capable ofholding the wafers W a predetermined distance apart from each other, amotor 231 a for rotating the rotor 234 such that the wafer W held by therotor 234 makes a planar rotation, a pivot 250 for connecting the motor231 a and the rotor 234, a motor connecting section 231 b between themotor 231 a and the pivot 250, a pivot cover 232 surrounding the pivot250, and a lid 233 closing a rotor delivery port 262 c formed in theoutside chamber 271 a when the rotor 234 is inserted into the outsidechamber 271 a. Clamp pads 275 a, 275 b, which are engaged with clamplevers 276 a, 276 b arranged in the outside chamber 271 a when the rotor234 is inserted into the outside chamber 271 a, are mounted to the pivotcover 232.

The outside chamber 271 a comprises a cylindrical body 261 a, ringmembers 262 a, 262 b arranged in the edge surfaces of the cylindricalbody 261 a, seal mechanisms 263 a, 263 b mounted to the innercircumferential surfaces of the ring members 262 a, 262 b, clamp levers276 a, 276 b mounted to the ring member 262 a, 262 b, a spurting nozzle254 mounted to the cylindrical body 261 a and having a large number ofcleaning liquid spurting ports 254 arranged in the horizontal direction,a nozzle case 257 housing the spurting nozzle 253, an exhaust gas/wasteliquid discharge pipe 265 a mounted to a lower portion of the outsidechamber 271 a for discharging the cleaning liquid to the outside andcapable of releasing the exhaust gas to the outside, and a distancemeasuring sensor 262 f for measuring the distance to the rotor 234, thedistance measuring sensor 262 f being shown in FIG. 27 referred toherein later. In the ring member 262 a, the inner circumferentialsurface having the seal mechanism 263 a arranged thereon constitutes arotor delivery port 262 c for moving the rotor 234 into and out of theoutside chamber 271 a.

The inside chamber 271 b comprises a cylindrical body 261 b, ringmembers 266 a, 266 b mounted to the edge surfaces of the cylindricalbody 261 b, seal mechanisms 267 a, 267 b each being arranged in twopositions on the inner circumferential surfaces of the ring members 266a, 266 b, a spurting nozzle 255 mounted to the cylindrical body 261 band having a large number of cleaning liquid spurting ports 256 arrangedin the horizontal direction, a nozzle case 258 for housing the spurtingnozzle 255, and an exhaust gas/waste liquid discharge pipe 265 barranged in a lower portion of the inside chamber 271 b for dischargingthe cleaning liquid to the outside and capable of releasing the exhaustgas to the outside. In the ring member 266 a, the inner circumferentialsurface having the seal mechanism 267 a arranged thereon constitutes arotor delivery port 266 c for moving the rotor 234 into and out of theinside chamber 271 b when the inside chamber 271 b is in the processposition.

The cleaning mechanism 290 comprises a cylindrical body 291, a disc 292a mounted to one edge surface of the cylindrical body 291, a ring member292 b mounted to the other edge surface of the cylindrical body 291, anda gas supply nozzle 293 and an exhaust pipe 294 mounted to thecylindrical body 291. Further, a spurting nozzle 273 a and an exhaustpipe 273 c are mounted to the disc 292 a.

The constituents of the transfer section 203 a will now be describedfirst. When the wafer W is transplanted between the rotor 234 and thewafer transfer device 216, the rotor rotating mechanism 227 ismaintained in a posture in which the wafers W are held in a horizontalstate, as shown in FIG. 22. When the cleaning treatment is performed,the posture of the rotor rotating mechanism 227 is changed into alateral posture in which the wafers W are held in a vertical state, asshown in FIGS. 23B, 24 and 25. Such a change in the posture of the rotorrotating mechanism 227 is carried out by using the posture changingmechanism 228, the Z-axis driving mechanism 229 and the X-axis drivingmechanism 230.

The posture changing mechanism 228 for controlling the posture of therotor rotating mechanism 227 comprises a rotating mechanism 242 and apivot 241 mounted to the rotating mechanism 242. The pivot 241 is fixedto a pivot cover 232 of the rotor rotating mechanism 227. The Z-axisdriving mechanism 229 comprises a motor 243, a mechanical powertransmitting section 244 for transmitting the rotary driving force andthe displacement of the motor 243 to the posture changing mechanism 228,a guide 247, and a support member 248 for supporting the guide 247. Theposture changing mechanism 228 is engaged with the guide 247 so as to bemoved along the guide 247. If the motor 243 is rotated, the rotarydriving force and the displacement of the motor 243 are transmitted tothe posture changing mechanism 228 via the mechanical power transmittingsection 244 so as to permit the posture changing mechanism 228 to bemoved by a predetermined distance along the guide 247 in the Z-direction(vertical direction) together with the rotor rotating mechanism 227.

The Z-axis driving mechanism 229 is not limited to the mechanism ofchanging the rotary displacement of the motor 243 into a lineardisplacement. For example, it is also possible to use a drivingmechanism directly generating a linear displacement such as an aircylinder in place of the motor 243.

The X-axis driving mechanism 230 comprises a guide 249, a motor (notshown), a ball screw 239 a joined to the motor, a meshing member 239 bmeshed with the ball screw 239 a, and a connecting member 238 engagedwith the guide 249 for connecting between the meshing member 239 a andthe support member 248. If the motor is rotated, the ball screw 239 a isoperated and the meshing member 239 a is moved in the X-direction inaccordance with operation of the ball screw 239 a. In this case, sincethe connecting member 238 allows the meshing member 239 b and thesupport member 248 to be connected to each other, the connecting member239 and the support member 248 are also moved in the X-directiontogether with the meshing member 239 b. In other words, the rotorrotating mechanism 227, the posture changing mechanism 228 and theZ-axis driving mechanism 229 are moved simultaneously in the X-directionwhen the meshing member 239 a is moved in the X-direction. A stopper(not shown) is mounted to the guide 249 of the X-axis driving mechanism230 so as to prevent the rotor rotating mechanism 227 from being movedtoward the cleaning section 203 b beyond a predetermined position.

FIGS. 26A to 26E collectively show how the rotor rotating mechanism 227is moved by using the posture changing mechanism 228, the Z-axis drivingmechanism 229 and the X-axis driving mechanism 230. To be more specific,FIG. 26A shows the trace of movement of a connecting point P between thepivot cover 232 included in the rotor driving mechanism 227 and thepivot 241 of the posture changing mechanism 228, and FIGS. 26B to 26Eshow the postures of the rotor rotating mechanism 227 when theconnecting point P is in positions P1 to P4. Further, FIG. 27A shows therotor rotating mechanism 227 in positions P1 to P4 shown in FIGS. 26B to26E and is intended to explain the space required for the movement ofthe rotor rotating mechanism 227.

Explained as an example is the case where the rotor rotating mechanism227 is moved such that the pivot cover 232 is moved from position P1 toposition P4 in order to insert the rotor 234 holding the wafers W intothe outside chamber 271 a. When the connecting point P is in positionP1, the rotor rotating mechanism 227 is in the position where deliveryof the wafers W can be performed between the rotor 234 and the wafertransfer device 216. In this stage, the rotor rotating mechanism 227assumes a vertical posture. After the wafers W are housed in the rotor234, the Z-axis driving mechanism 229 is operated first so as to moveupward the rotor rotating mechanism 227 and the posture changingmechanism 228 such that the connecting point P is moved to position P2.In position P2, the posture changing mechanism 228 is operated so as torotate the entire rotor rotating mechanism 227 by 90° so as to allow theentire rotor rotating mechanism 227 to assume a lateral posture suchthat the horizontal holding state of the wafers W is changed into thevertical holding state.

In the next step, the Z-axis driving mechanism 229 is operated againwith the entire rotor rotating mechanism 227 left to assume the lateralposture such that the connecting point P is moved to position P3,thereby moving upward the rotor rotating mechanism 227. It should benoted that the spaces 278, 279 can be ensured by changing the posture ofthe rotor rotating mechanism 227 at position P2, which is intermediatebetween the position P1 at which the upward movement of the rotorrotating mechanism 227 is started and the position P3 at which theupward movement of the rotor rotating mechanism 227 is finished. It ispossible to diminish the entire cleaning process apparatus 200 byeffectively utilizing these spaces 278, 279 such that various controldevices are arranged in the space 279.

To be more specific, where the posture of the rotor rotating mechanism227 is changed at the position P1, it is impossible to ensure the space278. Also, the volume of the space 279 is limited to the narrow portionon the side of the process chamber 270. On the other hand, where theposture of the rotor rotating mechanism 227 is changed in the positionP3, it is necessary to increase the height of the ceiling to which thefilter fan unit (FFU) 224 b is mounted, leading to enlargement of thecleaning process apparatus 200. However, these problems can be solved ifthe posture of the rotor rotating mechanism 227 is changed in theposition P2 so as to decrease the volume occupied by the transfersection 203 a, thereby making the entire construction of the cleaningprocess apparatus 200 compact.

If the connecting point P has been moved to reach the position P3, theX-axis driving mechanism 230 is operated so as to move horizontally theconnecting point P to the position P4. When the connecting point P is inthe position P4, it is possible to insert the rotor 234 into the outsidechamber 271 a so as to carry out the cleaning treatment. In thisfashion, it is possible to move the rotor 234 from the delivery positionwith the wafer transfer device 216 to the cleaning process position.

When the rotor 234 is inserted into the outside chamber 271 a byhorizontally moving the connecting point P from the position P3 to theposition P4, the distance between the rotor delivery port 262 c and thediscs 235 a, 235 b included in the rotor 234 is measured by using thedistance measuring sensor 262 f arranged in the ring member 262 a so asto prevent the rotor 234 from colliding against the ring member 262 a.As shown in, for example, FIG. 27B, which is a front view, it ispossible to arrange the distance measuring sensor 262 f at three pointsequidistantly apart from each other along the outer circumferentialsurface of the ring member 262 a.

The distance measuring sensor 262 f is used as follows. In the firststep, the movement of the X-axis driving mechanism 230 is once stoppedwhen the disc 235 a is moved to the position facing the distancemeasuring sensor 262 f so as to measure the position of the disc 235 aby the distance measuring sensor 262 f. It is judged on the basis of themeasured value whether the disc 235 a is capable of moving through therotor delivery port 262 c. Where it has been judged that the disc 235 ais incapable of moving through the rotor delivery port 262 c, the rotorrotating mechanism 227 is brought back to the original position, and theoperation of the cleaning process apparatus 200 is stopped so as tocarry out the maintenance.

On the other hand, where it has been judged that the disc 235 a iscapable of moving through the rotor delivery port 262 c, the X-axisdriving mechanism 230 is operated again and the operation of the X-axislinear driving mechanism is temporality stopped again when the disc 235b has been moved horizontally to the position facing the distancemeasuring sensor 262 f so as measure the position of the disc 235 b bythe distance measuring sensor 262 f. It is judged on the basis of themeasured value whether or not the disc 235 b is capable of passingthrough the rotor delivery port 262 c. Where it is judged that the disc235 b is incapable of passing through the rotor delivery port 262 c, thetransfer of the rotor 234 into the outside chamber 271 a is stopped andthe rotor rotating mechanism 227 is brought back to the originalposition so as to stop the operation of the cleaning process apparatus200 and to perform the maintenance. Also, where it has been judged thatthe disc 235 b is capable of passing through the rotor delivery port 262c, the driving of the X-axis driving mechanism 230 is started again soas to transfer the rotor 234 into the outside chamber 271 a.

Incidentally, FIGS. 24 and 25 show in detail the state that theconnecting point P is in the position P4 and the rotor 234 is insertedinto the outside chamber 271 a. After the cleaning treatment of thewafer W is finished, it is possible to move the rotor rotating mechanism227 to the position where the wafers W within the rotor 234 can bedelivered to the wafer transfer device 216 by tracing in the oppositedirection the moving route of the rotor rotating mechanism 277 describedpreviously such that the connecting point P is moved from the positionP4 back to the position P1.

The constituents of the rotor rotating mechanism 227 will now bedescribed. FIG. 28 is an oblique view showing the construction of therotor 234. As shown in the drawing, the rotor 234 comprises a pair ofdiscs 235 a, 235 b arranged a predetermined distance apart from eachother, an engaging member 236 a having, for example, grooves for holdingthe wafers W formed therein at a predetermined interval, an openableholder 236 b having, for example, grooves formed therein like theengaging member 236 a, and a lock pin 236 c controlling whether or notthe holder 236 b should be opened or closed. It is possible to fix theengaging member 236 a between the discs 235 a and 235 b by applying ascrew clamp to the engaging member 236 a from outside the discs 235 aand 235 b. The wafers W are housed in the grooves of the engaging member236 a and the holder 236 b. It is possible to fix the disc 235 b to apivot 250 by using, for example, screws 235 c.

The holder opening/closing mechanism 280 for opening/closing the holder236 b is arranged on the side of the transfer section 203 a of theboundary wall 225 as shown in FIGS. 21 and 22, and comprises a lock pindepressing cylinder 281 and a holder opening/closing cylinder 282. Theholder opening/closing mechanism 280 is rotatable between the retreatposition shown in FIG. 21 and the operating position shown in FIG. 22such that the lock pin depressing cylinder 281 and the holderopening/closing cylinder 282 are allowed to gain access to the lock pin236 c and the holder 236 b, respectively, in the position where deliveryof the wafers W is performed between the rotor 234 and the transfer arms217 a, 217 b. The cover 240 is arranged in that portion of the boundarywall 225 in which the holder opening/closing mechanism 280 is arrangedso as to separate the wafer transfer unit 204 and the cleaning processunit 203 from each other.

The lock pin 236 c projects in, for example, the ordinary state to theoutside of the disc 235 a. Under this state, the lock pin 236 c isincapable of performing the opening/closing operation of the holder 236b. On the other hand, the lock pin depressing cylinder 281 is providedwith a depressing mechanism that permits depressing in its operatingposition the lock pin 236 c into the rotor 234. Also, the holderopening/closing cylinder 282 gains access to the holder 236 b in theoutside of the disc 235 a so as to open or close the holder 236 b. Underthe state that the holder opening/closing mechanism 280 gains access tothe rotor 234 so as to permit the lock pin 236 c to be pushed into therotor 234 by the pushing force generated from the lock pin depressingcylinder 281, the holder 236 b is made openable by the holderopening/closing cylinder 282.

Under the state that the holder 236 b is opened, it is possible to carryout the delivery of the wafer W between the rotor 234 and the transferarms 217 a, 217 b. On the other hand, when the holder 236 b is closed,the wafer W within the rotor 234 is prevented from coming out of therotor 234.

Where the holder 236 b is opened in accordance with the modes of theholder 236 b, the lock pin 236 c and the holder opening/closingmechanism 280 described above, the holder opening/closing mechanism 280in its retreat position is moved to its operating position so as to gainaccess to the rotor 234, thereby allowing the lock pin depressingcylinder 281 to push the lock pin 236 c into the rotor 234. Under thiscondition, the holder opening/closing cylinder 280 is operated so as toopen the holder 236 b, thereby making it possible to carry out thedelivery of the wafers W. After delivery of the wafers W is finished,the holder 236 b is closed and, then, the pushing force of the lock pindepressing cylinder 281 is released so as to permit the lock pin 236 cto project to the outside of the disc 235 a, thereby locking the holder236 b. Then, the holder opening/closing mechanism 280 is brought back tothe retreat position in preparation for the processing of the next waferW.

Where the inside chamber 271 b is in its retreat position, the lid 233formed integral with the rotor rotating mechanism 277 closes the rotordelivery port 262 c of the outer chamber 271 a when the rotor 234 isinserted into the outside chamber 271 a, and the clearance between theside surface of the lid 233 and the rotor delivery port 262 c is sealedby the seal mechanism 263 a, as shown in FIG. 24. Also, where the insidechamber 271 b is in its operating position, the side surface of the lid233 further closes the delivery port 266 c of the inside chamber 271 b,and the clearance between the side surface of the lid 233 and thedelivery port 266 c is sealed by the seal mechanism 267 a, as shown inFIG. 25. In this fashion, the cleaning liquid is prevented from beingscattered from the process chamber 270 into the transfer section 203 a.The rotor delivery port 262 c formed in the ring member 262 a of theoutside chamber 271 a can be opened or closed freely by the lid 262 d,as shown in FIG. 20.

It is possible to prevent the collision between the lid 233 and the ringmember 266 a even where, for example, the rotor rotating mechanism 227is erroneously caused to overrun when the rotor rotating mechanism 227is inserted into the inside chamber 271 b by allowing the side surfaceof the lid 233 to be in the shape of a cylinder free from steppedportions and gradient and by making the rotor delivery ports 262 c and266 c equal to each other in diameter. Also, in the liquid processingusing the inside chamber 271 b, the lid 233 is sealed by the sealmechanisms 263 a, 267 a, with the result that it is possible toeffectively prevent the atmosphere within the inside chamber 271 b fromleaking into the transfer section 203 a.

A rubber tube 285 is suitably used as each of the seal mechanism 263 aand 267 a. During the non-sealing time, the rubber tube 285 has asubstantially M-shaped cross section as shown in FIG. 29A. Also, duringthe sealing time, the air or the like having a predetermined pressure issupplied into the rubber tube 285 so as to swell the central concaveportion of the rubber tube 285 to permit the central portion to projectupward, as shown in FIG. 29B, thereby producing the sealing function.Each of the seal mechanisms 263 a and 267 a is formed at two positionsin respect of the rotor delivery ports 262 c, 266 c of the ring members262 a, 266 a, thereby enhancing the sealing function.

The rubber tube 285 is engaged with a groove portion 286 formed in thering members 262 a, 266 a. Where the rubber tube 285 is renderedunusable by the deterioration caused by a chemical liquid or by thedeterioration with time, the rubber tube 285 alone can be renewed. It isalso possible to attach another ring member engaged with the rubber tube285 to the ring members 262 a, 266 a and to renew collectively therubber tube 285 and said “another” ring member.

In the case of using a seal mechanism utilizing the air pressure likethe seal mechanisms 263 a, 267 a, it is possible to ensure asatisfactory sealing function by increasing the pressure of the airsupplied into the rubber tube 285 even where the process pressureswithin the outside chamber 271 a and the inside chamber 271 b are high.The seal mechanism shown in FIGS. 29A and 29B can be similarly used forthe seal mechanisms 263 b, 267 b. Incidentally, it is certainly possibleto use a rubber seal ring that does not utilize the air pressure. Inthis case, however, it is difficult to control the intensity of thesealing function.

An annular liquid receptacle 233 a is arranged on the side of the motor231 a of the lid 233. The cleaning liquid flowing into the liquidreceptacle 233 a is forcedly discharged to the outside. Where thecleaning liquid is attached to the side surface of the lid 233 and tothat portion of the lid 233 which faces the disc 235 b after completionof the cleaning treatment of the wafer W, it is possible for theattached cleaning liquid to flow along the side surface of the lid 233so as to form a liquid droplet and, then, to drop onto the floor of thecleaning process unit 203 when the rotor rotating mechanism 277 is slidin the horizontal direction to permit the rotor 234 to retreat fromwithin the outside chamber 271 a and when the posture of the rotorrotating mechanism 227 is changed from the lateral posture into thevertical posture. In such a case, the liquid receptacle 233 a makes itpossible to prevent the liquid droplets of the cleaning liquid fromfalling down.

Also, a spurting nozzle 273 b is mounted to the lid 233. A pure water orgas is spurted from the spurting nozzle 273 b toward that surface of thedisc 235 b which faces the lid 233. The cleaning liquid such as a purewater and a drying gas such as a N₂ gas, which are spurted from thespurting nozzle 253 mounted to the outside chamber 271 a, is unlikely tostrike directly that surface of the disc 235 b which is positioned toface the lid 233, giving rise to the problem in the conventionalapparatus that it is difficult to clean away the chemical liquid used inthe preceding stage. However, the spurting nozzle 273 b used in thepresent invention makes it possible to wash and dry the disc 235 b inaccordance with the cleaning process step of the wafer W.

In the cleaning process apparatus 200 of the present invention, used isthe rotor rotating mechanism 227 in which the rotor 234, the lid 233 andthe motor 231 a are formed integral, making it possible to change theposture of the rotor rotating mechanism 227 during the transfer of therotor rotating mechanism 227. It follows that it is unnecessary toarrange a mechanism for changing the posture of the wafer W between thewafer transfer device 216 and the rotor rotating mechanism 227. As aresult, the transfer system of the wafer W can be simplified, and thefootprint of the cleaning process apparatus 200 can be diminished. Itshould also be noted that it is possible to control easily the movementof the rotor 234 into and out of the outside chamber 271 a. It is alsopossible to decrease the number of times of transplanting operation ofthe wafer W, with the result that it is possible to suppress the damagedone to the wafer W and the contamination such the attachment of theparticles. Further, since the rotor 234 and the lid 233 are formedintegral, it is possible to set small the distance d between the rotor234 and the upper surface of the lid 233, thereby diminishing the volumeof each of the outside chamber 271 a and the inside chamber 271 b. Itfollows that the process chamber 270 can be miniaturized so as toenhance the uniformity of the liquid processing.

A bearing 232 a is arranged between the pivot 250 and the pivot cover232 surrounding the pivot 250 so as to permit the pivot 250 to berotatable. Also, a seal structure is employed in the portion where thepivot 250 extends through the lid 233, thereby preventing the chemicalliquid or the like from permeating from the process chamber 270 into theregion around the pivot 250. It should also be noted that, since thefriction portion between the pivot 250 and the pivot cover 232 and themotor 231 a provide the sources of the particle generation, a localexhaust mechanism is arranged so as to prevent the particles or the likefrom being diffused into the transfer section 203 a.

The clamp pads 275 a, 275 b are arranged in the pivot cover 232 inpositions that are substantially in symmetry with respect to the axis inthe longitudinal direction. On the other hand, the clamp levers 276 a,276 b are arranged in the ring member 262 a of the outside chamber 271a. These clamp levers 276 a and 276 b are swingable by a predeterminedangle between the operating position denoted by solid lines in FIG. 23Band the retreat position denoted by dotted lines. These clamp levers 276a, 276 b are engaged in the operating positions with the clamp pads 275a, 275 b so as to hold the pivot cover 232 therebetween.

Since the pivot cover 232 is held between the clamp levers 276 a and 276b in their operating positions, it is possible to suppress the movementand vibration occurring in the pivot 250 when, for example, the rotor234 is rotated by driving the motor 231 a so as to make it possible torotate stably the rotor 234. To be more specific, the movement orvibration noted above occurs in the pivot 250 when a large accelerationis applied to the rotor 234, i.e., when the rotation of the rotor 234 isstarted or stopped, when the rotating speed is switched, and when therotating direction of the rotor 234 is reversed. Also, the rotation ofthe pivot 250 can be also stabilized in the case where the rotor 234 isrotated at a predetermined speed. Further, since it is possible tosuppress the movement during rotation of the rotor 234, the stressapplied to the constituting members of the rotor rotating mechanism 227can be lowered so as to prolong the life of the constituting members ofthe rotor rotating mechanism 227.

As described previously, the pivot cover 232 is joined to the posturechanging mechanism 228, the posture changing mechanism 228 is engagedwith the Z-axis driving mechanism 229, and the Z-axis driving mechanism229 is engaged with the X-axis driving mechanism 230. It follows that itis possible to fix more firmly the rotor rotating mechanism 227 duringthe liquid processing to the outside chamber 271 a by using the clamplevers 276 a, 276 b, though the rotor rotating mechanism 227 results inthe state of being held by the X-axis driving mechanism 230.

The constituents of the cleaning section 203 b will now be described. Apure water, IPA or a N₂ gas, etc., is supplied from a cleaning liquidsupply source such as a chemical liquid storing unit 205 into thespurting port 253 forming a cylindrical body 261 a constituting theoutside chamber 271 a, and a pure water or the like is spurted from thespurting ports 254 toward the wafers W held in the rotor 234. It isdesirable for the pure water or the like to be spurted from the cleaningliquid spurting ports 254 in a manner to be expanded in a substantiallyconical shape so as to permit the pure water or the like to strike thelarge area of the wafer W.

FIGS. 24 and 25 show only one spurting nozzle 253. However, it ispossible to arrange a plurality of spurting nozzles. Also, it is notabsolutely necessary to arrange the spurting nozzle 253 right above thecylindrical body 261 a. This is also the case with the spurting nozzle255 mounted in the inside chamber 271 b.

The outer diameter of the cylindrical body 261 a on the side of the ringmember 262 b is larger that that on the side of the ring member 262 a.Also, the cylindrical body 261 a is inclined such that the portion ofthe cylindrical body 261 a on the side of the ring member 262 b ispositioned lower than the portion on the side of the ring member 262 a.It follows that the various chemical liquids spurted from the cleaningliquid spurting ports 254 toward the wafer W are caused to flownaturally along the bottom surface of the cylindrical body 261 a fromthe side of the ring member 262 a toward the ring member 262 b so as toflow into an exhaust gas/waste liquid discharge pipe 265 a and, thus, tobe discharged into a drain arranged outside the system.

A liquid receptacle 262 e is arranged in a lower portion outside thering member 262 a in order to prevent the cleaning liquid or the likeattached to the lid 233, the seal mechanism 263 a, etc. from leaking tothe outside through the rotor delivery port 262 c when the rotorrotating mechanism 227 is taken out. As a result, it is possible to keepclean the cleaning section 203 b.

Unlike the cylindrical body 261 a constituting the outside chamber 271a, the cylindrical body 261 b constituting the inside chamber 271 b isin the shape of a cylinder and is arranged horizontal. In other words,the outer diameter of the cylindrical body 261 b on the side of the ringmember 266 a is equal to that on the side of the ring member 266 b. Inorder to facilitate the discharge of the cleaning liquid to the outside,a groove portion 269 projecting downward from the cylindrical body 261 band having a predetermined inclination is formed in a lower portion ofthe cylindrical body 261 b. As a result, when the inside chamber 271 bis in its operating position, the cleaning liquid spurted from thespurting nozzle 255 toward the wafers W is caused to flow along thegroove portion 269 so as to be discharged to a drain through the exhaustgas/waste liquid discharge pipe 265 b.

Various chemical liquids are supplied from a cleaning liquid supplysource such as the chemical liquid storing unit 205 into the spurtingnozzle 255, and the cleaning liquid or the like are spurted from thecleaning liquid spurting ports 256 of the nozzle 255 toward the wafers Wheld in the rotor 234.

It is desirable for the chemical liquid or the like to be spurted fromthe cleaning liquid spurting ports 256 in a manner to be expanded in,for example, a fan shape in a substantially flat plane so as to permitthe chemical liquid or the like to strike against the wafers W in aconcentrated fashion. In this case, it is particularly desirable for thenumber of cleaning liquid spurting ports 256 to be equal to the numberof wafers W held in the rotor 234 in order to permit the chemical liquidto strike against the surfaces of the wafers W. It is possible to permitthe chemical liquid or the like spurted from the cleaning liquidspurting ports 256 to strike against the wafers W without fail bycontrolling the sliding amount of the rotor rotating mechanism 227 so asto finely control the position of the rotor 234 within the insidechamber 271 b when the X-axis driving mechanism 230 is driven to slidethe rotor rotating mechanism 227 in the X-direction.

It should be noted that, when the inside chamber 271 b is cleaned byusing the cleaning mechanism 290, it is possible to spurt a pure wateror a N₂ gas from the cleaning liquid spurting ports 256.

When the inside chamber 271 b is in its operating position, theclearance between the ring member 266 a and the lid 233 is sealed by theseal mechanism 267 a, the clearance between the ring member 266 b andthe ring member 262 b is sealed by the seal mechanism 263 b, and theclearance between the ring member 266 b and the disc 292 a is sealed bythe seal mechanism 267 b, as shown in FIG. 25. It follows that, when theinside chamber 271 b is in its operating position, the process chamber252 is formed by the cylindrical body 261 b, the ring members 266 a, 266b, the disc 292 a and the lid 233.

When the inside chamber 271 b is in its retreat position, the clearancebetween the ring member 266 a and the ring member 262 b is sealed by theseal mechanism 263 b, and the clearance between the ring member 266 aand the disc 292 a is sealed by the seal mechanism 267 a. Also, wherethe rotor 234 is inserted into the outside chamber 271 a, the clearancebetween the lid 233 and the ring member 262 a is sealed by the sealmechanism 263 a. Therefore, when the inside chamber 271 b is in itsretreat position, a process chamber 251 is formed by the cylindricalbody 261 a, the ring members 262 a, 262 b, the disc 292 a, the ringmember 266 a of the inside chamber 271 b, and the lid 233 of the rotorrotating mechanism 227, as shown FIG. 24.

When the inside chamber 271 b is in its retreat position, the processchamber 251 is formed on the side of the outside chamber 271 a asdescribed above. Also, the clearance between the ring member 266 a andthe disc 292 a is sealed by the seal mechanism 267 a, and the clearancebetween the ring member 266 b and the ring member 292 b is sealed by theseal mechanism 267 b, with the result that a narrow substantiallycylindrical cleaning process chamber 272 is formed between the outercircumferential surface of the cylindrical body 291 and the innercircumferential surface of the cylindrical body 261 b. It is possible tospurt a drying gas such as a N₂ gas or the air from gas supply nozzles293 mounted in a plurality of positions on the cylindrical body 291toward the cleaning process chamber 272. In this fashion, the spurteddrying gas can be discharged from an exhaust pipe 294.

If the inside chamber 271 b is moved to its retreat position after thetreatment with a predetermined chemical liquid is applied to the wafersW in the process chamber 252 by moving the inside chamber 271 b to itsoperating position, it is possible to carry out in succession thewashing treatment with, for example, a pure water and a drying treatmentwith a drying gas in the process chamber 251. On the other hand, it ispossible to spurt a pure water from the spurting nozzle 255 into thecleaning process chamber 272, followed by spurting a drying gas from thegas supply nozzle 293 into the cleaning process chamber 272 so as tocleanse the inner region of the inside chamber 271 b in preparation forthe next treatment of the wafer W with a chemical liquid. It is possibleto dry the spurting nozzle 255 by spurting a drying gas from thespurting nozzle 255 in the step of spurting a drying gas from the gassupply nozzle 293.

Incidentally, under the state that the rotor 234 is inserted into theoutside chamber 271 a, the pure water or the drying gas spurted from thespurting nozzle 255 is unlikely to strike directly that surface of thedisc 235 b which faces the lid 233. Likewise, the particular pure wateror the drying gas is unlikely to strike directly that surface of thedisc 235 a which faces the disc 292 a. To overcome this difficulty, itis made possible to spurt a cleaning liquid or a drying gas from thespurting nozzle 273 a mounted to the disc 292 a in order to clean anddry the disc 235 a. It is possible to spurt a predetermined gas such asan oxygen (O₂) gas or a carbon dioxide (CO₂) gas by using the spurtingnozzle 273 a and the spurting nozzle 273 b referred to above in order toestablish a predetermined gaseous atmosphere within the process chambers251 and 252. It is possible to exhaust the gas supplied into the processchambers 251, 252 through not only the exhaust gas/waste liquiddischarge §pipes 265 a, 265 b but also the exhaust pipe 273 c mounted tothe disc 292 a.

The cleaning treatment process will now be described, covering the casewhere the wafers W housed in the FOUP F disposed on the FOUP stage 202a, i.e., the FOUP F1, and the FOUP F disposed on the FOUP stage 202 b,i.e., the FOUP F2, are subjected to the cleaning treatment in thecleaning process apparatus 200. In the first step, the FOUPs F1 and F2each having 25 wafers W disposed therein in parallel a predetermineddistance apart from each other are disposed on the FOUP stages 202 a and202 b, respectively, such that the wafer delivery ports 212 a, 212 b ofthese FOUPs F1, F2 through which the wafers W are transferred into andout of the FOUPs F1 and F2 are allowed to face the window portions 212a. 212 b.

In the first step, in order to take the wafers W out of the FOUP F1, thewindow portion 212 a is opened so as to allow the inner space of theFOUP F1 to communicate with the inner space of the wafer transfer unit204. Then, the number of wafers W housed in the FOUP F1 is counted byusing the wafer inspecting mechanism 310. At the same time, the housedstate of the wafers W within the FOUP F1 is inspected by the waferinspecting mechanism 310. If an abnormality has been found in the housedstate of the wafers W, the processing of the wafers W housed in the FOUPF1 is interrupted, and the operation is changed to the processing of thewafers W housed in, for example, the FOUP F2.

If an abnormality has not been found in the housed state of the wafers Wwithin the FOUP F1, the wafer transfer device 216 is operated so as totransplant all the wafers W housed in the FOUP F1 onto the transfer arm217 a and, then, the linear driving mechanism 219 and the rotatingmechanism 222 are operated so as to move the wafer transfer device 216to the position where the transfer arm 217 a is capable of gainingaccess to the rotor 234. The height position of the transfer arm 217 ais adjusted by operating the lift mechanism 223, and the window portion225 a is opened. Under this condition, the transfer arm 217 a holdingthe wafers W is inserted into the rotor 234, followed by operating theholder 236 b, etc. by using the holder opening/closing mechanism 280 soas to transplant the wafers W into the rotor 234.

If the wafers W are housed in the rotor 234, the Z-axis drivingmechanism 229, the posture changing mechanism 228 and the X-axis drivingmechanism 230 are operated so as to insert the rotor 234 into theoutside chamber 271 a and move the rotor rotating mechanism 227 suchthat the lid 233 is positioned in the rotor delivery port 262 c inaccordance with the mode of movement of the rotor rotating mechanism 227described previously in conjunction with FIGS. 26A to 26E. If the rotorrotating mechanism 227 has been moved to the predetermined position, theclamp levers 276 a, 276 b are moved from the retreat positions to theoperating positions so as to have the clamp pads 275 a, 275 b sandwichedtherebetween, thereby holding the pivot cover 232.

In the next step, the seal mechanism 263 a is operated so as to seal theclearance between the side surface of the lid 233 and the rotor deliveryport 262 c, followed by moving the inside chamber 271 b to the operatingposition. Then, the seal mechanism 267 a is operated so as to seal theclearance between the side surface of the lid 233 and the rotor deliveryport 266 c. Further, the seal mechanisms 263 b, 267 b are operated so asto seal the clearances between the ring member 262 b and the ring member266 b and between the ring member 266 b and the disc 292 a,respectively, thereby forming the process chamber 252. Incidentally, itis also possible to move in advance the inside chamber 271 b into theoperating position and to insert the rotor 234 into the inside chamber271 b. In this case, the clearances between the side surface of the lid233 and rotor delivery port 262 c and between the side surface of thelid 233 and the rotor delivery port 266 c are sealed by operating theseal mechanisms 263 a and 267 a, respectively.

If the process chamber 252 has been formed, a predetermined chemicalliquid is supplied from the cleaning liquid spurting ports 256 onto thewafers W while rotating the rotor 234 by driving the motor 231 a,thereby performing the treatment of the wafers W with a chemical liquid.It should be noted that, since the pivot cover 232 is held by the clamplevers 276 a, 276 b, the movement of the pivot 250 can be prevented evenif the rotor 234 is rotated at different speeds or is rotated in thereverse direction.

After completion of the treatment of the wafers W with a chemicalliquid, the operation of the seal mechanisms other than the sealmechanism 263 a, i.e., the operation of the seal mechanisms 263 b, 267 aand 267 b, is released, and the inside chamber 271 b is moved to theretreat position. Then, the seal mechanisms 263 b, 267 a and 267 b areoperated so as to seal the clearances of the ring member 262 b, the ringmember 266 a and the disc 292 a. Further, the clearance between the ringmember 266 b and the disc 292 b is also sealed. As a result, formed isthe cleaning process chamber 272. In the cleaning process chamber 272thus formed, the washing and drying treatments of the inside chamber 271b are carried out by using the cleaning mechanism 290 in preparation forthe processing of the wafers W in the next lot. On the other hand,washing treatment is carried out in the process chamber 251 formed bythe outside chamber 271 a by spurting a pure water from the spurtingnozzle 253 and the spurting nozzles 273 a, 273 b while rotating thewafers W, followed by performing a drying treatment with, for example, aN₂ gas.

While the wafers W are being processed in the cleaning process unit 203as described above, the wafer transfer device 216, which is in the stateof not holding the wafers W, is moved in the wafer transfer unit 204 topermit the transfer arm 217 a to be capable of gaining access to theFOUP F2 disposed on the FOUP stage 202 b. Then, the wafers W housed inthe FOUP F2 are transplanted into the transfer arm 217 a by employingthe method similar to that employed for taking the wafers W out of theFOUP F1. Further, the wafer transfer device 216 is moved to the positionwhere the transfer arm 217 b not holding the wafers W is capable ofgaining access to the rotor 234 via the window portion 225 a under thestate that the transfer arm 217 a holds the unprocessed wafers W.

After completion of the cleaning treatment within the cleaning processunit 203, the operation of the seal mechanism 263 a is released. Also,the clamp levers 276 a, 276 b are moved to the retreat positions so asto release the holding of the pivot cover 232. Further, the X-axisdriving mechanism 230, etc. are driven so as to bring the rotor rotatingmechanism 227 holding the wafers W back to the position where the wafersW can be transplanted between the transfer arms 217 a, 217 b and therotor 234.

The holder opening/closing mechanism 280 is moved to the operatingposition so as to open the window portion 225 a. Then, after thetransfer arm 217 b is allowed first to gain access to the rotor 234, theholder 236 b is opened so as to transplant the wafers W held in therotor 234 into the transfer arm 217 b, followed by rotating the table221 by 180° by operating the rotating mechanism 222 such that thetransfer arm 217 a is capable of gaining access to the rotor 234 andsubsequently transplanting the unprocessed wafers W held by the transferarm 217 a into the rotor 234.

The cleaning treatment is applied to the unprocessed wafers W taken outof the FOUP F2 held by the rotor 234 by the process similar to that ofthe cleaning treatment of the wafers W taken out of the FOUP F1, whichwas described previously. Then, the wafers W are moved to the positionwhere the delivery of the wafers W can be performed between the transferarms 217 a and 217 b. On the other hand, the wafer transfer device 216is moved to permit the transfer arm 217 b to be capable of gainingaccess to the FOUP F1 so as to transplant the wafers W after thecleaning treatment into the FOUP F1, followed by allowing the wafertransfer device 216 to permit the transfer arm 217 b to gain access tothe rotor 234.

After completion of the cleaning treatment, the transfer arm 217 breceives the wafers W taken out of the FOUP F2 from the rotor 234, andthese wafers W are housed in the FOUP F2, thereby finishing the cleaningtreatment of the wafers W housed in the FOUPs F1 and F2. Where, forexample, a FOUP F3 is disposed on a FOUP stage 202 c, a predeterminedcleaning treatment can be performed in succession by transplanting thewafers W housed in the FOUP F3 into the transfer arm 217 a aftercompletion of the processing of the wafers W housed in the FOUP F1 andby transplanting the wafers W held by the transfer arm 217 a into therotor 234 after the wafers W taken out of FOUP F2 whose cleaningtreatment has been finished have been taken out of the rotor 234.

The liquid processing apparatus of the present invention is not limitedto the cleaning process apparatuses 1, 100, 101 and 200 described above,and the present invention can be worked in variously modified fashions.

First of all, the cleaning was performed while rotating the wafer W withthe wafer W held substantially horizontal in each of the cleaningprocess apparatuses 1, 100, 101 and 200. However, it is also possible toperform the cleaning while rotating the wafer W with the wafer W heldinclined such that the surface of the wafer W and the horizontal planeform an optional angle falling within a range of, for example, 45° to90°.

When it comes to the cleaning process apparatus 100, it is possible toperform the liquid processing by arranging the wafers W in the processchamber 151 with the angle of inclination of the posture changingmechanism 109 set optionally. The particular state can be realized by,for example, inclining the arranged state of the process chamber 151 andthe shape of the rotor delivery port 153 to conform with the angle ofinclination of the wafer W, or by changing the angle at which the pivot137 extends through the disc 138 though the pivot 137 in the cleaningprocess apparatus 100 extends through the disc 138 in a directionperpendicular to the disc 138.

It should also be noted that the process chamber in the embodimentsdescribed above is of a double wall structure consisting of the outsidechamber and the inside chamber. However, it is possible for the cleaningprocess apparatus of the present invention to include at least threeprocess chambers or to include only one process chamber. It is alsopossible to use one of the outside chamber and the inside chamberexclusively for the cleaning treatment, with the other being usedexclusively for the drying treatment.

Also, in any of the embodiments described above, the cleaning treatmentwas carried out by moving the wafers W to the position where the processchamber is arranged. Alternatively, it is also possible to carry out thecleaning treatment by sliding the process chamber toward the spin plate31 or the rotors 131, 234 holding the wafers W without arranging theslide mechanism in the horizontal direction in respect of the spin plate31 and the rotors 131, 234 holding the wafers W.

FIG. 30 is a cross-sectional plan view schematically showing theconstruction of a cleaning process apparatus 201 prepared by modifyingthe construction of the cleaning process apparatus 200. As apparent fromthe drawing, the cleaning process apparatus 201 is not provided with theX-axis driving mechanism 230 included in the liquid process apparatus200 and, thus, the rotor driving mechanism 227 is incapable of movementin the X-direction. However, a first slide mechanism 351 is mounted tothe outside chamber 271 a, a second slide mechanism 352 is mounted tothe inside chamber 271 b, and a third slide mechanism 353 is mounted tothe cleaning mechanism 290, thereby allowing the outside chamber 271 a,the inside chamber 271 b and the cleaning mechanism 290 to be slidablein the X-direction.

In FIG. 30, the process position at which the outside chamber 271 a, theinside chamber 271 b and the cleaning mechanism 290 carry out thecleaning treatment of the wafer W is denoted by dotted lines, and theretreat position at which the cleaning treatment of the wafer W is notcarried out is denoted by solid lines.

In the cleaning process apparatus 201, the rotor rotating mechanism 227held in its lateral posture by the posture changing mechanism 228 isheld elevated to a predetermined height by the Z-axis driving mechanism229, and the outside chamber 271 a, the inside chamber 271 b, and thecleaning mechanism 290 are slid together toward the rotor 234 so as toallow the rotor 234, which is held stationary, to be housed in theoutside chamber 271 a.

If the second slide mechanism 352 alone is further driven from the statenoted above so as to allow the inside chamber 271 b to be housed in theoutside chamber 271 a, it is possible to carry out the cleaningtreatment of the wafer W by using the inside chamber 271 b.

After completion of the liquid processing carried out in the insidechamber 271 b, the second slide mechanism 352 is driven so as to retreatthe inside chamber 271 b from within the outside chamber 271 a. In thiscase, the washing and the drying treatments using the cleaning mechanism290 is carried out in the inside chamber 217 b, and the washing and thedrying treatments are carried out in the outside chamber 271 a.

After completion of the cleaning treatment of the wafer W, the first tothird slide mechanisms 351 to 353 are driven so as to bring the outsidechamber 271 a, the inside chamber 271 b, and the cleaning mechanism 290back to the original positions simultaneously. On the other hand, theposture of the rotor rotating mechanism 227 is changed into the verticalposture and the rotor rotating mechanism 227 is held in the positionwhere the wafer W is delivered to the wafer transfer device 216.

What should also be noted is that the liquid processing apparatus of thepresent invention is applied to the cleaning process apparatus in any ofthe embodiments described above. However, it is also possible to applythe liquid processing apparatus of the present invention to a coatingprocess apparatus for coating a predetermined coating liquid, to anetching process apparatus, etc. Further, in any of the embodimentsdescribed above, a semiconductor wafer is used as the substrate to beprocessed. However, it is also possible to apply the present inventionto the liquid processing that handles other substrates such as asubstrate for a liquid crystal display device (LCD).

The embodiments described above are intended to clarify the technicalidea of the present invention. The present invention should not belimited to only the embodiments described above for interpretation ofthe technical scope of the present invention. In other words, thepresent invention can be worked in variously modified fashions withinthe scope of the spirit of the present invention and within the rangedefined in the claims which follow.

What is claimed is:
 1. A liquid processing apparatus, in which a processliquid is supplied to a substrate for performing a liquid processing,comprising: a substrate rotating device including a holder for holding asubstrate and a motor for rotating said holder; a process chamber forapplying said liquid processing to the substrate held substantiallyvertical by said holder; a posture changing mechanism located outside ofthe process chamber for changing the posture of said substrate rotatingdevice outside of said process chamber such that a state of thesubstrate held by said holder changes between substantially vertical andsubstantially horizontal; and a position adjusting mechanism forrelatively adjusting the positions of said process chamber and saidsubstrate rotating device such that said holder is housed in saidprocess chamber.
 2. The liquid processing apparatus according to claim1, wherein said process chamber is of a double wall structure comprisingan outside chamber and an inside chamber movable between the processposition within said outside chamber and the retreat position outsidesaid outside chamber.
 3. A liquid processing apparatus according toclaim 1, further comprising a container delivery section for performingthe delivery of a container having a plurality of substrates housedtherein substantially horizontal a predetermined distance apart fromeach other and a substrate transfer device for transferring thesubstrate in substantially a horizontal state between the containerdisposed in said container delivery section and said holder.
 4. A liquidprocessing apparatus according to claim 3, wherein said substratetransfer device includes a transfer arm for transferring the unprocessedsubstrates and another transfer arm for transferring the processedsubstrates.
 5. A liquid processing apparatus according to claim 3,comprising a plurality of said process chambers and a plurality of saidsubstrate rotating devices, said substrate transfer device including amoving mechanism for gaining access to said plural substrate rotatingdevice.
 6. A liquid processing apparatus, in which a process liquid issupplied to a substrate for performing a liquid processing, comprising:a substrate rotating device including a holder for holding a substrateand a motor for rotating said holder; a process chamber for applyingsaid liquid processing to the substrate held substantially vertical bysaid holder; a posture changing mechanism located outside of the processchamber for changing the posture of said substrate rotating deviceoutside of said process chamber such that a state of the substrate heldby said holder change between substantially vertical and substantiallyhorizontal; a position adjusting mechanism for relatively adjusting thepositions of said process chamber and said substrate rotating devicetogether with said posture changing mechanism such that said holder ishoused in said process chamber.
 7. A liquid processing apparatusaccording to claim 6, wherein said holder is shaped to hold a singlesubstrate.
 8. A liquid processing apparatus according to claim 7,further comprising a container delivery section for performing thedelivery of a container having a plurality of substrates housed thereinsubstantially horizontal a predetermined distance apart from each otherand a substrate transfer device for transferring the substrate insubstantially a horizontal state between the container disposed in saidcontainer delivery section and said holder.
 9. A liquid processingapparatus according to claim 8, wherein said substrate transfer deviceincludes a transfer arm for transferring the unprocessed substrates andanother transfer arm for transferring the processed substrates.
 10. Aliquid processing apparatus according to claim 8, comprising a pluralityof said process chambers and a plurality of said substrate rotatingdevices, said substrate transfer device including a moving mechanism forgaining access to said plural substrate rotating device.
 11. The liquidprocessing apparatus according to claim 7, wherein said process chamberis of a double wall structure comprising an outside chamber and aninside chamber movable between the process position within said outsidechamber and the retreat position outside said outside chamber.
 12. Aliquid processing apparatus according to claim 6, wherein said holder isshaped to hold substantially in parallel a plurality of substrates. 13.A liquid processing apparatus according to claim 12, further comprisinga container delivery section for performing the delivery of a containerhaving a plurality of substrates housed therein substantially horizontala predetermined distance apart from each other and a substrate transferdevice for transferring the substrate in substantially a horizontalstate between the container disposed in said container delivery sectionand said holder.
 14. A liquid processing apparatus according to claim13, wherein said substrate transfer device includes a plurality oftransfer arms for transferring the substrates housed in the container ina single operation, each of said plural arms holding a single substrate.15. A liquid processing apparatus according to claim 14, wherein saidsubstrate transfer device includes a mechanism for adjusting thedistance between adjacent arms of said plural transfer arms.
 16. Aliquid processing apparatus according to claim 13, wherein said holderis capable of holding the substrates housed in two containers in asingle operation.
 17. The liquid processing apparatus according to claim12, wherein said process chamber is of a double wall structurecomprising an outside chamber and an inside chamber movable between theprocess position within said outside chamber and the retreat positionoutside said outside chamber.
 18. A liquid processing apparatus, inwhich a process liquid is supplied to a substrate for performing aliquid processing, comprising: a substrate rotating device including aholder for holding a substrate and a rotating device for rotating saidholder; a posture changing mechanism for changing the posture of saidsubstrate rotating device such that a state of the substrate held bysaid holder changes between substantially vertical and substantiallyhorizontal; a process chamber for applying said liquid processing to thesubstrate held substantially vertical by said holder; and a positionadjusting mechanism for relatively adjusting the positions of saidprocess chamber and said holder such that said holder is housed in saidprocess chamber, wherein said process chamber is of a double wallstructure comprising an outside chamber and an inside chamber movablebetween the process position within said outside chamber and the retreatposition outside said outside chamber.
 19. A liquid processingapparatus, in which a process liquid is supplied to a substrate forperforming a liquid processing, comprising: a substrate rotating deviceincluding a holder for holding a substrate and a rotating device forrotating said holder; a posture changing mechanism for changing theposture of said substrate rotating device such that a state of thesubstrate held by said holder changes between substantially vertical andsubstantially horizontal; a process chamber for applying said liquidprocessing to the substrate held substantially vertical by said holder;and a position adjusting mechanism for relatively adjusting thepositions of said process chamber and said holder such that said holderis housed in said process chamber, wherein said holder holdssubstantially in parallel a plurality of substrates, and wherein saidprocess chamber is of a double wall structure comprising an outsidechamber and an inside chamber movable between the process positionwithin said outside chamber and the retreat position outside saidoutside chamber.
 20. A liquid processing apparatus, comprising: acleaning unit, said cleaning unit comprising; a process chamber having aspin plate insertion port; a wafer rotating device having a spin plate,a pivot, and a motor; and a posture changing mechanism having a legportion connected to a disc holding member, said disc holding memberbeing connected to a stationary disc having a shape that covers the spinplate insertion port, said stationary disc having an opening for saidpivot.